1             General Information

1.1 DGFASLI 

The Directorate General of Factory Advice Service & Labour Institutes (DGFASLI), formerly known as Chief Adviser of Factories, was set up in 1945 in Delhi, with the objective of advising the Central and State Governments on administration of the Factories Act, 1948 and liaising with factories inspection services in the States. The office was subsequently shifted to Mumbai in 1966.

DGFASLI achieved significant importance as an attached office of the Ministry of Labour, Government of India serving as a technical arm to assist the Ministry in formulation of National policies on Occupational Safety and Health in Factories and Docks. 

The Dock Workers (Safety, Health and Welfare) Act 1986 and the Regulations 1990 provide for Safety, Health and Welfare of dock workers. These are enforced by the DGFASLI through the Inspectorates of Dock Safety set up in all the major ports in India.

 

1.2  Functions:

·         Rendering advice and carrying out support research activities for the administration of the Factories Act, 1948 and the Dock Workers (Safety, Health and Welfare) Act, 1986.

·         Co-ordinating technical and legal     activities to facilitate uniform standards of enforcement of safety and health in manufacturing and port sectors.

·         Administration of the Dock Workers (Safety, Health    & Welfare) Act, 1986 and Regulations framed there under and enforcing these in the major ports of the country.

·         Educating and training employers and employees on matters relating to safety and health.

·         Conducting promotional activities by operating schemes for recognition of good suggestions under Vishwakarma Rashtriya Puraskar and good safety performance under National Safety Awards on behalf of the Ministry.

·         Co-operating with International agencies like ILO, WHO, UNDP and advising Central Government in the adoption of international standards concerning safety and health.

·         Training of foreign nationals and rendering expert advice to developing countries.

·         Building Competence of enforcement agencies.

·         Issuing approval to flameproof electrical enclosures.

·         Collecting and disseminating information and material relating to safety and health.


1.3 Organisation

        

DGFASLI organisation comprises of the headquarters, the 5 Labour Institutes and 11 Inspectorates of Dock Safety.

·         Headquarter situated in Mumbai

·         Central Labour Institute in Mumbai

·         Regional  Labour Institutes in Kolkata, Chennai, Kanpur and Faridabad

·         Inspectorates of Dock Safety at Mumbai, Kolkata, Chennai, Kandla, Mormugao, Tuticorin, New Mangalore, Cochin, Visakhapatnam, Paradip and Jawaharlal Nehru Port.

In 1959, the Central Labour Institute, Mumbai was established under UNDP Project as a socio-economic laboratory and as a national institute dealing with scientific study of all human aspects of industrial development. Subsequently, Regional Labour Institutes were established at Kolkata, Kanpur and Chennai to serve as Regional Centres.  The Regional Labour Institute at Faridabad is under construction. It is being operated from a rented premise. The detailed organisation structure is given in Annexure V .

 

The Labour Institutes are fully equipped with necessary laboratory facilities for conducting studies and surveys in the field of safety and health. The Institutes are also having conference facilities fully supported with modern audio-visual equipment. Industrial Safety, Health and Welfare Centres are also established at these Labour Institutes. Apart from this Mobile Safety Exhibition Vans are also available for taking the massage of Safety and Health to the doorsteps of factories. Training Centres and Safety Exhibition Centres are also established in some of the inspectorates of dock safety.

 

 1.4 Staff Strength

 

The institute-wise manpower inventory of the organization is given in Table 1.1.

Table 1.1   Institute-wise manpower inventory of the organization as on 1.1.2004

Units

Technical Strength

Administrative Strength

Total Strength

Sanctioned

In-Position

Sanctioned

In-Position

Sanctioned

In-Position

Headquarters

15

11

50

43

65

54

CLI.Mumbai

102

72

103

85

205

157

4 RLIs*

83

58

98

71

181

129

Dock-Safety Inspectorates

22

17

34

32

56

49

Total:

222

158

285

231

507

389

* The posts at RLI, Faridabad are yet to be created

 

 

 

 

The Chart 1.1 shows the category wise Staff Strength

Chart 1.1

 

 


2   Budget

The allocation of funds for the various constituents and plan schemes of the organisations for 2004-2005 and 2005-2006 is given below:

A. NON-PLAN                                                                                                (in ‘000 Rs)

Sl.No.

Units

Revised Estimates

2004-2005

Budget Estimates

2005-2006

1

a)Pay & Account Office 

b)Head Quarters 

c)IDS Offices 

27670

 

31103

2

a) CLI Mumbai

b)RLI Kolkata

c)RLI Kanpur 

d)RLI Chennai

 

56630

 

66897

 

Total:   (NON-PLAN)

84300

98000

 

B. PLAN                                                                                                          (in ‘000 Rs)

Sl.No.

Units

Revised Estimates

2003-2004

Budget Estimates

2004-2005

Old Schemes

 

1

01.102.08.09

Application of Ergonomics for Improvement of Work and Working conditions in Factories & Docks

 

01.102.08.08

Improvement of Working Conditions & Productivity in Small & Medium Scale Units

 

2710

 

3600

2

01.102.08.06

Establishment of System of Chemical Safety

 

01.102.08.05

Strengthening of System for Monitoring and Improving the Occupational Health Status of Workers employed in Hazardous Industries

 

01.102.08.04

Strengthening of Laboratory Facilities in Central Labour Institute for testing & certification of Personal Protective Equipment

 

 

2840

 

 

2800

3

01.102.08.03

Re-Organisation & Strengthening of  DGFASLI Organisation and Establishment of Special Cells

680

1900

Continuing Schemes

 

4

01.102.08.02

Improvement & Strengthening of Enforcement & Implementation System for Safety & Health of Dock Workers in Major Ports

 

800

 

800

5

01.102.08.07

Development of Safety & Health Information System & Data Bank

3150

2500

6

01.102.08.10

Establishment of a new RLI at Faridabad 

250

300

Newly Proposed Scheme

 

7

01.102.08.23

Design & Execution of National Level Awareness Campaign*

1570

11500

Plan Total :

12000

23700

*The scheme will be implemented by CBWE.

 

Non—Plan & Plan Schemes Grand Total:

96300

121700

 



3      Plan Schemes

Tenth Five Year Plan

During 2004-2005, seven Plan Schemes   under   the Xth Five Year Plan are taken up by DGFASLI for implementation. Out of these, three are old schemes, three are continued from the IXth Five Year Plan and one is newly proposed Scheme.

 

Old schemes:

Plan Scheme I: Application of Ergonomics and Improvement in Working Conditions and Productivity in Factories, Docks and Small and Medium Scale Enterprises.


Objective :

Ergonomics

·   To carry out Research study / Consultancy to make the best adjustment between man and   machine in Factories, Docks and Construction works.

·   To evolve standards of thermal limits for day-to-day industrial tasks, and  to find out remedial measures to various problems.

·   To determine work-rest Regimens of different combinations of work load.

Small and Medium Scale Enterprises

·   To bring about improvement in working condition leading  to higher productivity, employee    comfort    and satisfaction through training of owner-managers and workers of small and medium scale enterprises.


Table 3.1: Achievements (January to December 2004)

Sl.No

Major Component & Activities

Achievements

1

Workshop

1

2

Appreciation programme of ½ day duration

12

3

Programme of 1-2 days duration

6

4

Programme of longer duration (above 2 days)

5

5

Technical advice rendered

12

6

Talks delivered

3

7

Study/survey carried out

3

8

National studies

2

9

Special booklet

1

 

Plan Scheme II:  Establishment of a   System of Chemical Safety and Monitoring of Occupational Health Status of Workers Employed in Hazardous Industries

Objectives

The Plan Scheme is having three components namely, Chemical Safety, Occupational Health and Testing & Certification of Personal Protective Equipment (TCPPE). All these three components of the Plan Schemes were initiated during the 8th Plan period as independent Plan Scheme.  However, all the three Plan schemes were merged in the last year of the 9th Plan period.  The Plan Scheme was approved by SFC vide O.M.No.Y-11011/13/94-ISH-I dated 5.3.1997. The objectives of the Plan Scheme are given below:

·        Undertaking national level research project to generate sufficient data on Occupational Safety and Health in priority hazardous chemical processes.

·        Provide health and safety training of personnel on chemical safety and prevention of major industrial accidents, occupational health at the national level to strengthen the capabilities of management, workers and their representatives.

·        Extending support to State Governments for effective enforcement of health provisions such as Section 41F of The Factories Act, 1948 dealing with monitoring of work environment by using equipments already supplied to them.

·        Extending Associate Fellow of Industrial Health course for Medical Officers to RLIs including Occupational Health Course for Nurses.

·        Quality assurance programme for Personal Protective Equipment


Table 3.2: Achievements (January to December 2004)

Major Component & Activities

Achievements

A.  Chemical     Safety

1.Trg.Programme

6

2. Seminar/Workshop

2

3. Studies & Surveys

5

B. Occupational Health

1.AFIH Course

2

2. Refresher course on Occupational Health

3

3. Advance Training Programme  on

    Occupational  Health

3

4. OSH studies

7

5. OH Advice

3

C. TCPPE

1. Testing of NRPPE

147

2. Testing of RPPE

98

3. PPE workshop

2

4. Technical  Advice

7

Note:  Most of the activities are being carried out by non-plan officers.

 

Plan Scheme III: Reorganisation and Strengthening of the DGFASLI and Establishment of Special Cells

Objective:

Substantial expansion of the facilities in the DGFASLI organization by creating special cells to meet the specific requirements under the Factories (Amendment) Act 1987 and to meet the Safety and Health Standards in the Factories more effectively.

Table 3.3: Achievements (January to December 2004)

Major Components and Activities

Achievements

1. Preparation of slides/posters on OSH    

2

2. Preparation of training Manual/guidelines.

1

3. Production of video films

-

4. National study on Occupational Safety & Health Management System.

Completed

Note: No Plan Posts is available for carrying out the activities.

 

 

 

Plan Scheme-IV: Improvement and Strengthening of Enforcement and implementation System for Safety and Health of Dock Workers in Major Ports     2230 – 01 .102.08.02

Objective:

 

 

Table 3.4: Achievements (January to December 2004)

    Major Component and Activities

Achievements

A) Conduct of specialised training programmes/ seminars / workshops for Inspectors of Dock Safety, responsible persons, specialize persons, supervisory personnel, trade  union officials, trainers of Port Training Institutes, Safety Committee members, Competent Persons & Safety Officers  

 

15

B) Conduct of specialised studies & surveys /Audit/National Projects 

-

C) Enforcement activities (Inspection of ships, container ships, tankers, loose gears, docks, container yards, hazardous installations , isolated storages and pipelines, ICDs etc.)

1766

D) Framing of Model Rules for enforcement by State Governments in respect of minor and intermediate ports in the country.  ***

-

E) Development of software for use at Inspectorates and Major Ports. ***

-

F) Preparation of

a)       Inspection Manual;

b)       Safety & Health Standards;

c)       Checklist for identified work areas

d)       Guidelines for use by Port Officials, Port Users, Competent Persons, Occupiers of Isolated Storages & Pipelines

e)       Posters

f)         Pamphlets

g)       Video Programmes

 

-

-

2

1

-

*Subject to the filling up the post approved by SFC during the Year

** All the above activities are being carried out by non-plan officers.

*** Activities can be undertaken only on specific request from State Governments/UTs and Major Ports



Plan Scheme V : Development of Safety & Health Information System  Data Bank

                           No. 2230.01.102.08.07

 Objective:
 

The objective of the scheme is to develop state wise inventory of occupational safety and health information in the country.  This is aimed to achieve through the five labour institutes under the DGFASLI, which will be developed as action resource centers for collection, processing and dissemination of OS&H information.  This will ultimately result in the development of national inventory on OSH information and prevention of occupational injuries and diseases in the country.

·      Development of occupational safety and health national inventory and connectivity between State Factory Inspectorate and DGFASLI.  The inventory will cover information pertaining to manufacturing activities covered under the Factories Act 1948, occupational injuries and diseases in the sector, management of OSH at unit and state level.

·      Creation of occupational safety and health information action resource centers at five labour institutes by providing them with computer hardware and software facilities and also by involving other organizations specialized in the field of safety, health and environment to participate in the project.

·      Human Resource Development of personnel attached to action resource centers

·         Dissemination of information through electronic media using the latest information technology for creating public awareness about safety, health and environment.

·      Dissemination of information through conventional media to reach the large workforce including decision makers not having access to the information technology. This will include publication of newsletter, technical reports, safety cards etc.

·      Creation of databases containing information on handling of  containers and dangerous goods, hazardous installations, inland container depots, minor and intermediate ports, competent persons, panel of doctors in ports etc.  Dock Safety division will participate by way of providing raw data collected from the field.

·      Developing infrastructure for occupational safety and health e-self learning centers at all action resource centre in the labour institutes.

·         Effective implementation of the 12 point Minimum Agenda for E-Governance. This includes providing computers up to the level of Section Officers, setting up of LAN, training of all staff on computers, procure and use office automation software, website updation and maintenance, developing software packages for delivery of services and information etc.

·         As information technology is developing very fast, the latest hardware and software available during the plan period will be acquired.

Table 3.5: Achievements (January to December 2004)

Activities

Achievement

A        Development of OS&H Data bank

i)

National Inventory of OSH Information

5 States

ii)

Abstract of OSH literature

 7

iii)

Development of Application programs

7

B        Dissemination of OS&H information

i)

Material Safety Data sheets (MSDS)

116

ii)

INDOSHNEWS Newsletter

5

iii)

Books & journals

363

iv)

Visitors in computerized library

1793

C)       DGFASLI world wide website

i)

Addition/Updation of modules

29

 

Plan Scheme VI:  Establishment of Regional Labour Institute at Faridabad

                           No. 2230.01.102.08.10S

Objective:

The objective of   the   Scheme is to cater to the needs of the northern region in the areas of safety and health which at present, due to heavy workload on Regional Labour Institute, Kanpur is not effectively met. The Institute will specialize in assisting small scale industrial units.  It will also have policy planning cell of DGFASLI for better liaison with the Ministry and other Government departments.


In addition, the main activities of this Institute will be:

·   Liaison with the CIFs of the northern states for effective implementation of the statutes and     collecting and compiling data on safety and health.

·   Preparing technical guidelines on the subjects and topics on priority areas of this region.

·   National study on the priority areas identified in the States of the region.

·   Conducting training programmes for the target groups as identified by the training strategy  approved by the working Group and emphasized under the amendment to the Factories Act.   

·   Conducting Post Diploma Course in Industrial Safety for Safety Officers.

·   Conducting refresher course in Occupational Health for appointment as Medical Officers.

·   Conducting six weeks Certificate course in Industrial Hygiene.

·   Carrying out walk-through surveys along with specialized training programmes for improvement   of working conditions for owners, managers and workers of small scale units

·   Providing technical guidance and help in the assessment of risk while considering the locational     safety aspects of MAH units using computer software.

·   To function as an action resource centre for developing national inventory of OSH information in   the country.

·   Providing technical guidance in the preparation of Safety reports, to such of those factories which are required to prepare the same as per the provision of the Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989 made under the Environment (Protection) Act, 1986 as well as he MAH Control Rules under the Factories Act.

·   Providing technical guidance in the preparation of emergency plans, on-site as well as off-site to  all factories which are required to provide the same.


Table 3.6: Achievements (January to December 2004)

Activities

Achievement

1

Building construction activity

CPWD has started the construction work for the institute, administrative and auditorium building

2

Talks delivered

2

 

Newly Proposed Scheme

 

PLAN SCHEME VII : Design and Execution of National Level Awareness Campaign and Competence Building in Enforcement Agencies and Development of Enhancement  Strategies and Guidelines in the Identified Seven Segments of the Unorganized Sector.

The largest segment of the work force in the country belongs to the unorganized sector.  The unorganized labour remains neglected specially for the lack of protection on safety and health. The Working Group on Occupational Safety & Health for the Xth Five Year Plan examined the status of occupational health and safety issues in the unorganized sector.   Reviewing the large number of statutes the Working Group suggested providing awareness to every individual in each of the identified segments (namely, Agriculture, Construction, Shops and Establishments, Eating Places, Bidi and Cigar, Home Work and Waste Management) of the unorganized sector about how to work injury-free and how to take sufficient care against occupational health disorders.

Scope

The Plan scheme envisages:

i)              Creating awareness among unorganized sector workers relating to type of accidents, health disorders and basic preventive control measures;

ii)             Generating motivation, voluntary commitment for the implementation of the required measures;

iii)           Creating an environment for better compliance with the provisions in the existing statutes, wherever applicable and

iv)           Sensitising inspection officials with the OSH issues in the seven segments of unorganized sector.

           

As per the directions of the Planning Commission and the Ministry of Labour  and Employment the above scheme has been transferred to the Central Board of Workers Education (CBWE), Nagpur. The CBWE will be implementing agency of this plan scheme. 


4          Activities of DGFASLI towards Safety and Health Improvement in Factories and Docks

4.1 Co-ordination in the Administration of the Factories Act, 1948

The Factories Act, 1948 is the principal and comprehensive Act of the Parliament which provides for the requirements concerning safety, health and welfare amenities needed by workers employed in factories. The provisions of the Act are applicable to the factories as defined under Section 2m(i), 2m(ii) or notified under Section 85 of the Act by the State Governments.

The Ministry of Labour at the Centre is accountable to the Parliament for proper enforcement of the Act.  Uniformity in the application of the provisions of the Act in various States/Union Territories is achieved by circulating the Model Rules prepared by DGFASLI, which are incorporated by them in their State Factories Rules with necessary modifications to suit local needs.  In the task of framing the Model Rules and achieving uniformity in the standards of enforcement, the DGFASLI, on behalf of the Ministry of Labour, enlists the cooperation and involvement of the State Governments by convening annually a Conference of Chief Inspectors of Factories.  This Conference discusses all matters relating to the administration of the Act as well as proposed amendments. Besides, the Conference also serves as a forum for discussion of the progress made in the techniques and methods of prevention of accidents and ill-health in factories.

 

            Flowchart showing the System of Technical Standards Development

                   Framing of Model Rules                                                                                         Amendment to the Factories Act

 

 


Draft Amendment to the Factories Act

 

Draft Model Rules

 
Flowchart: Alternate Process: DGFASLI        

Flowchart: Alternate Process: Conference of CIF Flowchart: Alternate Process: Conference of CIF                                                                                                        

Proposal

 
 


Flowchart: Alternate Process: Ministry of LabourFlowchart: Alternate Process: Trade Unions,
 Employees Association, Ministries of GOI,
State Government

Proposal

 

Proposal

 
                                                                                                                                               

Flowchart: Alternate Process: Ministry of Labour
Flowchart: Alternate Process: State Government
 

 


                                                                                                                                                

Flowchart: Alternate Process: Notification in Official Gazette
Flowchart: Alternate Process: Notification in Gazette
 

 

 

 

 

 

 

 



During the year the following activities were carried out:

4.1.1  Comments/clarifications etc. on the provisions of the Factories Act, 1948 and other related issues

·         The Maharashtra  Special Economic Zones and Designated Area Bill 2004 was examined and  sent to Ministry of Labour

·         18 recommendations of the Supreme Court concerning Ship breaking activity (i.e. hazardous waste    related ), amendments to existing Model Rules were prepared and sent to Ministry.

·         .Section 2(cb) on restriction of employment of children in hazardous processes, given to CIF- Meghalaya.

·         Representation from open House held in Ahmedabad on 7.4.2004 to Director General of Foreign Trade.

·         Exemption of SSI  units from operation of The Factories Act, 1948 (Ministry of Commerce & Industry)

·         Declaration  of “ Competent Persons” under the Building and Other Construction Workers  ( Regulation of Employment and Conditions of Service) Central Rules, 1998.(Directorate General Labour Welfare   regarding )

·         W.P. 50913 concerning validity of Section 66(1)(b), comments were prepared and forwarded to Ministry.

·         The Draft Bill concerning Simplification of forms and forwarded to Ministry of Labour.

·         Section 2(n) i.e. Occupier,  ban on the use of Asbestos and eye protection etc.  were prepared & sent to Ministry.

·         Compiled the comments received from 5 Chief Inspector of Factories (Maharashtra, Karnataka, Tamil Nadu, Andhra Pradesh and Gujarat) on Departmental related Parliamentary Standing Committee, on Commerce. 55th report on expert of gems and jewellary and 55th report on Demand of grant (2003-04) of Department of Commerce

·         The report on follow up action on recommendation of Second National Commission on Labour(NCL) and sent to Ministry of Labour

·         Draft National Environmental Policy of Ministry Of Environmental & Forests  and sent to Ministry of Labour.

·         Proposed changes in the Labour Legislation – Implementation of the recommendation of Task Force on Chemical Industry- Association on the proposals for changes in the in the Factories Act, 1948 sent to Ministry.

·         Suggestions for Amendment in Labour Law providing constitutional Umbrella for the workers of Unorganised Sectors.

·         Note for Briefing the Hon’ble Minister for Labour and Employment.

·         Material for inclusion in the achievements of the Government for the first 100 days in office-reference from Prime Minister’s office.

·         Complaint received by National Human Right Commission regarding silicosis and other occupational diseases was examined and comments sent to Ministry.

 

4.1.2 Replies to Parliament Questions

Prepared replies to the Parliament Questions for onward transmission to Ministry of Labour concerning:

·         Lok Sabha Provisional Starred Question Dy.No. 5975 dated 16.8.2004 regarding death of workers from Occupational accidents

·         Lok Sabha Provisional Starred Question Dy.No. 12503 dated 30.8.2004 regarding Standard in Factories.

·         Lok Sabha Provisional Starred Question Dy.No. 12656 dated 30.8.2004 regarding Silicosis..

·         Rajya Sabha Provisional starred Question Dy.No. S-6600 regarding National Safety Policy in Coal and Mine Industries.

·         Lok Sabha Provisional Starred Question Dy. No. 12468 dated 30.8.2004 regarding  Women and Child in Hazardous Work.

·         Lok Sabha Parliament Starred Question Dy.No. 2558 for 6.12.2004 regarding violation Labour Law by Pesticides Company.

·         Notice of Calling Attention tabled by Shri Gurudas Dasgupta, M.P. (received on 1.12.2004) on “the Pitiable situation of the employees in B.P.O. (Business Process Out-sourcing) Sector and the Garment’s reaction thereto”

·         Lok Sabha Provisional Starred Question Dy.No. 6153 dated 13.12.2004regarding Standard of Environment in Factories.

·         Lok Sabha Provisional Starred Question Dy.No.2717 dated 6.12.2004 regarding Implementation of Labour Law.

·         Rajya Sabha Provisional Admitted Question Dy.No. 2970 (also Rajya Sabha Starred Question No. 229) for 16.1.2004 regarding Safety of Labour.

·         Lok Sabha Provisional Starred Question Dy.No.10017 for reply on 20.12.2004 by Shri Brajesh Pathak regarding Industrial Accidents.

·         Lok Sabha question for 5.7.2004 regarding Indian Labour Act or International Workers Act.

·         Rajya Sabha admitted question Dy.No. S-1152 dated 15.7.2004 regarding toilet facilities for women workers at work places.

 

4.1.3 International/ILO instruments on Safety and Health:

·         A meeting was held on 11th March 2004 with Joint Secretary Mnistry of Labour, Director, NIOH, 2 officials of ILO,New Delhi of INDOS Project on child labour along with officials of DGFASLI to finalise the modalities on taking up study to assess the working.

·         Prepared comments on the Draft ILO Code of Practice on Security, Safety and Health in Ports and forwarded to the Ministry.

·         International Labour Conference – 93rd Session 2005-Regarding furnishing replies and comments on the questionnaire contained in the ILO Report IV(I)-Promotion Framework for Occupational Safety and Health sent to Ministry.

·         DGFASLI’s views on Fourth item on the Agenda ”Progress in the Implementation of Global Occupation Safety and Health strategy as adopted by the 91st Session of the International Labour Conference, and “ 291 Session of the Governing Body of the ILO” were sent to Ministry.

 

4.1.4 Others:

·         5th meeting of the Special committee constituted by Ministry of Labour for examining issues concerning medical benefit and compensation to be paid to persons handling hazardous wastes was held at DGFASLI and the report sent to Ministry of Labour for perusal and onward transmission to Ministry of Environment & Forests.

·         Organisation history of DGFASLI was prepared and sent to Ministry of Labour.

·         The list of Inspector's Kit to be provided to the Field officers of the Inspectorates of Factories was reviewed and sent to all CIFs.

·         Information received from 15 States/Uts on State Rules under the Building and other Construction workers (Regulation of Employment & Conditions of Service) Act, 1996 was compiled and updated.

·         Statement on Sub-ordinate Legislation under Factories Act and Dock Workers (S H & W) Act 1986 was prepared and sent to Ministry of Labour.

·         Technical Advice to CIF Haryana on Sitting of LPG Installations was provided.

·         Inspection of the facilities at M/s. Gujarat State Fertilizers and Chemicals Ltd., Vadodara was carried out, in connection with giving approval to M/s. Gujarat State Fertilizers and Chemicals Ltd., for conducting the “One Month Certificate Course in Safety and Health for Supervisory Personnel engaged in hazardous process Industry.

·         A brief on wok done by DGFASLI after Bhopal accident was prepared and sent to Ministry of Labour to be used by the Joint Secretary in a meeting of CENTRAL CRISIS GROUP constituted by the Ministry of Environment and Forest on 9th Dec.2004.

 

4.1.5    46th Conference of Chief inspectors of factories

The 46th Conference of Chief Inspectors of Factories was held at Goa from 28th to 30th Jan. 2004 which was attended by 23 representatives of States/UTs.  The Conference was inaugurated by Shri Shreepad Naik, Hon’ble Minister of State for Finance, Govt. of India and presided over by Shri Suresh Amonkar, Hon’ble Minister for Factories & Boilers, Govt. of Goa.  Among others, major issues discussed and decisions taken relate to power to make exempting rules on overtime, siting policy in respect of MAH factories, constitution of NAB and accreditation of safety professionals/consultants/safety auditors, exemption for women workers to work in night shifts, whether construction activity is a manufacturing process under the Factories Act, grant and cancellation of license, inconsistency between MSIHC Rules and MAHC Rules, inspection policy, appointment of safety officers in MAH factories, powers to inspector for closure of factories, formulation of schedule for safety and health of workers in steel units.  Proceedings of the 46th Conference of CIFs were sent to all CIFs and Ministry in June, 2004.


4.2  Administration of the Dock Workers (Safety, Health  and Welfare) Act, 1986 and the Regulations framed thereunder and the Environment (Protection) Act, 1986 and the Rules framed thereunder:

The Dock Workers (Safety, Health and Welfare) Act, 1986 and the Regulations, 1990 framed thereunder provide for the Safety, Health and Welfare of Dock Workers in all the major ports of India. These statutes cover safety, health and welfare aspects of all the workers engaged in dock-work whether in loading or unloading of cargo on board ship, alongside it or in transit sheds, warehouses or yard etc.  Within the port premises including those engaged in chipping and painting of ships.  These statutes are in line with ILO Convention No.152 on Occupational Safety and Health (Dock Work).

Administration of the Dock Workers (Safety, Health and Welfare) Act 1986 and the Regulations 1990 is carried out by the Ministry of Labour, through DGFASLI, Mumbai. The Director General is the Chief Inspector of Dock Safety appointed under the Act. The Chief Inspector of Dock Safety is also an authority for enforcement of the Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989 framed under the Environment (Protection) Act, 1986, in the major ports.

        The above statutes are enforced by the Inspectors posted at Inspectorate Dock Safety at all the major ports viz. Mumbai, Kolkata, Chennai, Kandla, Mormugao, New Mangalore, Cochin, Tuticorin, Visakhapatnam, Paradip and Jawaharlal Nehru Port except Ennore  where the Inspectorate is yet to be set up. Presently, the enforcement in this Port is carried out by the Inspectors posted at Inspectorate Dock Safety, Chennai. Inspectors also enforce the Marking of Heavy Packages Act, 1951 and Rules framed thereunder in the major ports.

The main function of the inspectorates is to ensure the compliance with the provisions under the statutes. The statutory responsibilities of inspector include inspection of ships, tankers, loose-gears, container-handling equipment, docks, container-yard and terminal, hazardous installations and isolated storages, tanks, carrying out the investigation of accidents (fatal  and serious) and dangerous occurrences, prosecution of employers, attending to complaints, providing advisory services and conducting safety promotional activities like training programmes, workshops, celebration of safety week etc.

The Inspectorates also prosecute the agency responsible for serious violation of any provision of the Act and Regulations framed there under.

Achievements in 2004

·         The 5th Workshop of Competent Persons for major Ports was conducted at Visakhapatnam on 19th and 20th Jan, 2004. The Workshop was inaugurated by Shri K.R. Kishore, I.A.S. Chairman Visakhapatnam Port Trust, and presided by Director General DGFASLI. The workshop was attended by competent persons from all the major ports and officials from the Dock safety division and Inspectorates Dock Safety.

·         The 23rd Conference of Inspectors of  Dock Safety was held at Visakhapatnam from 21st to 23rd Jan. 2004.  The Conference was inaugurated by Shri K.R. Kishore, I.A.S. Chairman Visakhapatnam Port Trust.

·         The 7th Advisory Committee Meeting constituted under Section 9 of the Dock Workers (Safety, Health and Welfare) Act, 1986 was held at Mumbai Port on 27-28 October, 2004. The meeting was inaugurated by Director General DGFASLI and was attended by members from Ministry of Labour and Employment, Ministry of Shipping besides other members.

·         Prepared comments on the Draft Rules and Regulations for the Intermediate and Minor Ports of the Gujarat State under the Dock Workers (Safety, Health and Welfare) Act, 1986 and submitted the same to the Gujarat Government.

 

 

Table 4.1:  Details of Inspections and other visits in Ports  during 2004.

Sl. No.

Ports

Ship

Dock

Gear

Isolated Storage / Pipelines

Other Visits

1.        

Mumbai

163

17

163

00

252

2.        

J.N. Port

01

72

07

18

52

3.        

Kandla

154

90

183

21

268

4.        

Mormugao

114

15

114

06

102

5.        

Kolkata

372

130

293

14

445

6.        

Paradip

158

50

163

19

117

7.        

Visakhapatnam

121

08

121

04

57

8.        

Chennai

215

224

231

00

94

9.        

Cochin

58

83

27

00

26

10.     

New Mangalore

196

190

194

15

72

11.     

Tuticorin

78

78

80

06

88

Total

1630

957

1576

103

1573

 

Table 4.2 :   Details of Prosecution in Ports during  2004

Sl. No.

Ports

Pending from previous year

Launched during the year

Decided during the year

Convicted

  1.  

Mumbai

7

0

2

1

  1.  

J.N. Port

2

0

0

0

  1.  

Kandla

6

1

0

0

  1.  

Mormugao

0

0

0

0

  1.  

Kolkata

3

2

1

1

  1.  

Paradip

1

0

0

0

  1.  

Visakhapatnam

1

1

0

0

  1.  

Chennai

5

0

0

0

  1.  

Cochin

0

0

0

0

  1.  

New Mangalore

1

0

0

0

  1.  

Tuticorin

2

0

0

0

Total

28

4

3

2

 

Table 4.3:  Details of Investigations into Fatal Accidents/ Dangerous Occurrences  2004.

Sl.No.

Ports

Pending from previous year

Initiated during the year

Concluded during the year

  1.  

Mumbai

2

2

3

  1.  

J.N. Port

3

7

6

  1.  

Kandla

6

7

9

  1.  

Mormugao

0

4

3

  1.  

Kolkata

0

5

2

  1.  

Paradip

1

2

3

  1.  

Visakhapatnam

0

2

2

  1.  

Chennai

3

7

7

  1.  

Cochin

0

1

0

  1.  

New Mangalore

2

2

1

  1.  

Tuticorin

0

3

0

Total

17

42

36

 

 

 

Table 4.4:  Safety Committee meeting/Safety Weeks celebrations  undertaken during 2004

Sl.No.

Ports

Committee Meetings

Safety Weeks

  1.  

Mumbai

4

0

  1.  

J.N. Port

4

0

  1.  

Kandla

4

0

  1.  

Mormugao

4

0

  1.  

Kolkata

6

1

  1.  

Paradip

4

0

  1.  

Visakhapatnam

3

1

  1.  

Chennai

2

1

  1.  

Cochin

2

0

  1.  

New Mangalore

3

1

  1.  

Tuticorin

4

1

Total

40

5

 


4.3   National Studies and Surveys

In its efforts towards helping the Central Government in formulation of standards for inclusion in statutes on Safety and Health in Factories and Ports, DGFASLI undertakes national studies and surveys, to ascertain the status of working conditions, safety and health in factories and docks.

Table 4.5 : National Studies and Surveys undertaken during 2004

Sl.

No.

Title

Date of

Commencement

Status

1

Guarding of Point of operation in Cold rolling mill at Jodhpur and Bhiwadi

06/01/2004

Completed

2

Joint Inspection of MAH units in Rajasthan

09/02/2004

Completed

3

Assessment of Capability and Management of Occupational Safety & Health in the State of Orissa

01/09/2003

Completed

4                

Dust Control system in Quartz  grinding units of Beawer, Ajmer

14/04/2004

Completed

5                

Occupational health profile of VDT workers

01/01/2003

Completed

6                

Assessment of Capability and Management of Occupational Safety & Health in the State of Andhra Pradesh

15/10/2003

Completed

7                

Assessment of capabilities & management of occupational safety and health in the Union Territory of Chandigarh

20/03/2004

Completed

8                

Assessment of  Capabilities and Management of Occupational Safety and Health in the State of  Madhya Pradesh

02/01/2004

Completed

9                

Assessment of  Capabilities and Management of Occupational Safety and Health in the State of  Rajasthan

15/10/2004

Under Progress

10            

Assessment of capabilities & management of occupational safety and health in the State of Gujarat

01/12/2004

Under Progress

11            

Ergonomic study on Beedi workers

05/02/2002

Completed

12            

Status of work environment in asbestos products manufacturing industries-Evaluation of  Air borne Asbestos Fiber

23/09/2002

Under Progress

13            

Assessment of capabilities & management of occupational safety and health in the state of Maharashtra.

04/03/2004

Completed

14            

National Study on Health Status of workers in the asbestos industries.

15/09/2003

Completed

15            

Assessment of Capability and Management of Occupational Safety & Health in the State of Assam

20/03/2004

Under Progress

16            

Assessment of Capability and Management of Occupational Safety & Health in the State of Karnataka

01/07/2004

Under Progress

17            

Survey of Occupational Safety & Health Management System, (OSH-MS) Implementation in Indian  Industry.

20/12/2002

Completed

18            

Enquiry of fire incident at Ordinance Factory, Khamaria, Jabalpur

16/06/2004

Completed

 

 

















 


















 

 







 




 

 

 

 

 

 

 

 

 

 

 

 

 

 


















4.4   Unit Level Consultancy Studies

Unit level consultancy studies are carried out at the requests of the management and reports are submitted for implementation of the recommendations for further improvement in concerned factories. The institute-wise details of these studies are given in Annexure I.

 

Table 4.6  Unit level consultancy studies undertaken during 2004       

Sl.

No.

Area

No. of  Consultancy Studies

Completed

Under Progress

1

Safety Audit

31

4

2

Occupational Health

7

0

3

Airborne Contaminants

23

3

4

Noise Level

1

2

5

Ventilation study

0

1

6

Maximum Credible Loss  Scenario

1

0

7

HAZOP

5

1

8

Safety Audit-MAHC

9

1

9

Preparation of On-site Emergency plan

3

0

10

Ergonomic Evaluation

3

3

11

Heat Stress

4

0

12

Industrial Psychology

1

0

 

Total:

88

15

 

 

 

4.5   Education and Training

 

DGFASLI  organises workshops, seminars, training programmes etc. for the benefit of industries, ports, enforcement officials etc.

4.5.1  Seminars:

On the basis of findings and recommendations of various national studies; unit level studies and surveys and issues and priorities of national concern, seminars are organized. These seminars provide platform for discussing various issues related to safety and health and recommending national level/State level/Unit level action plan in respective area of concern.

 

 

Table 4.7: Seminars undertaken during 2004

Sl. No.

Title

Venue

Date

Participants

Organisations

1.

Health Care Management System in Industries : Vision 2020 AD

RLI, Kolkata

25/06/2004

17

16

2.

Use of Electronic Data processing for Occupational Safety & Health management information system & Hazard control.

RLI, Chennai

09/01/2004

96

96

3.

Enhancing  Effectiveness of Safety Committee Members

Tata Steel Tarapur

05/01/2004

27

1

4.

Enhancing  Effectiveness of Safety Committee Members

Vashisti Detergents Ltd., Chiplun

30/12/2003

24

1

 

Total

164

114

 

4.5.2 Workshops:

 

The workshops are organized to enhance the skills of the participants in dealing with matters connected to safety, health, productivity and environment etc.

Table 4.8 : Workshops undertaken during 2004

Sl. No.

Title

Venue

Date

 

Participants

 

Organisations

1.

Workshop on Competence Building for Safety Committee Members

JNPT Training Centre

19/07/2004

16

1

2.

Workshop on Road Safety in Ports

Port Trust Trg. Centre, Tuticorin

13/01/2004

29

1

3.

Workshop on Road Safety in Ports

Chennai Port

09/01/2004

24

1

4.

Workshop on Road Accident in Ports

Tuticorin Port User's Trg. Centre

12/01/2004

15

1

5.

Workshop on Industrial Noise Control

RLI, Kanpur

11/03/2004

12

8

6.

Workshop on "Safety, Health & Environment"

Triveni Engg & Ind., Deoband

05/08/2004

16

1

7.

Workshop on "Safety, Health & Environment"

Triveni Engg & Ind., Deoband

04/08/2004

15

1

8.

Workshop on "Safety, Health & Environment"

Triveni Engg & Ind., Deoband

06/08/2004

22

1

9.

Workshop on Safety Audit

RLI Kanpur

06/10/2004

9

7

10.

Workshop on Monitoring of Work Environment & Control Measures

RLI Kolkata

14/06/2004

6

3

11.

Workshop for Safety Committee Members.

CLI, Mumbai

09/03/2004

34

11

12.

Workshop on Safety Audit

CLI,Mumbai

06/07/2004

34

20

13.

Workshop on Safety Motivation, Material Handling and House keeping

Solapur, Maharashtra

26/03/2004

200

150

 

Total

432

206

 

4.5.3  Training programmes:

Specialised training programmes are conducted for identified target groups such as Senior Managers, Safety Officers, Factory Medical Officers, Supervisors, Trade Union Officials and Safety Committee members from Industry. In view of the need for inspection of specific industries and Major Accident Hazards units, specialised   courses are also conducted to impart technical knowledge and skills to the inspectors of factories.  To fulfill the need of qualified Safety officers, and Factory Medical Officers in the industry, the organisation conducts one year Post Diploma Course in Industrial Safety and three months Associate Fellow of Industrial Health Certificate Course respectively. In order to meet the demands of supervisors competent to handle and supervise hazardous processes in industries, a one month certificate course in industrial safety and health was started at CLI Mumbai as well as RLI Kolkata, Kanpur and Chennai.

The institute-wise details of longer duration programmes is given in Annexure - II

 

Table 4.9: Longer  Duration  Training  Programmes - 2004                                                                                    

Sl.
No.

Participants and Area

Programmes

Participants

A.

Inspectors of Factories

  (i) Basic 

2

51(9)

(ii)  Refresher course

1

9(3)

(iii) Chemical

1

6(3)

(iv) Refresher Course- MAHC

1

10(6)

B.

Safety Officers

(i)ADIS

4

111(78)

(ii)Industrial  Physiology

3

32(19)

C.

Factory Medical Officers

(i)AFIH

2

66(65)

(ii)Refresher Course

3

19(17)

D.

Management Personnel

(i) Industrial Safety

10

247(96)

(ii) Industrial Hygiene

10

81(10)

(iii)Use of PPE

2

5(4)

 (i(iv) Industrial  Physiology

11

60(48)

(v) Ergonomics

4

22(17)

(vi) Staff Training

1

31(15)

(vii)Industrial Productivity

1

20(10)

(viii) Industry  Psychology

2

42(18)

(ix) MAHC

2

26(15)

(x)HAZOP

2

37(20)

(xi)Hazardous substances

2

33(18)

(xii)Hazardous Processes

4

87(45)

(xiii)Risk assessment

1

14(8)

(xiv)Dock Safety

2

74(2)

E. 

 

 

Trade Union Leaders/Workers/Joint Participation

(i)  Industrial Safety

4

61(17)

(iv) Staff Training

4

91(39)

(iii)Industrial Productivity

1

24(10)

(iv) Indl. Psychology

2

47(20)

(v) Hazardous Substances

1

26(12)

(vi)Chemical Safety

1

6(2)

(vii)Ergonomics

1

30(7)

(viii) Dock Safety

8

211(8)

 

Total:

93

1579(641)

 Note : Figures in bracket indicate number of organisations. 


4.5.4 Need Based In-Company Training Programmes:

On the request of managements, various disciplines of DGFASLI conduct in-company need based training programmes for the benefit of cross-section of personnel from respective units.  Such programmes are designed after proper identification of needs of the defined target through preliminary discussions with the managements. The institute-wise details of the Need based in - company Training Programmes are given in Annexure - III

Table 4.10: Need based in - company Training Programmes conducted during 2004

Sl.No.

Level of Participants

No. of Programmes

No. of Participants

1.

Management Personnel

16

370

2.

Supervisors

5

138

3.

Trade Union Leader/Workers/Joint Participation

9

269

 

Total

30

777

 

4.5.5 Short Duration Training Programmes:

 

DGFASLI also organises short duration (1 - 2 days) training programmes for the benefit of supervisors, workers, workers representatives from factories. Such programmes are organised in the field of Safety, Health, Hygiene, Psychology, etc. The institute-wise details of Short Duration Training Programmes are given in Annexure IV.

Table 4.11: Short Duration Training Programmes  in 2004        

Sl.No.

Level of Participants

No. of  Programmes

No. of Participants

1.

Supervisors

12

144

2.

Trade Union Leader/Workers/Joint Participation

15

273

3.

Medical

7

144

4.

Educational Institutions

2

108

 

Total:

36

669

 

4.5.6   Appreciation and Promotional Programmes:

Each of the Labour Institutes at Mumbai, Kolkata, Kanpur and Chennai has an Industrial Safety Health and Welfare Centre and "Mobile Safety Exhibition Van". The exhibition vans are equipped with daylight film/video projection system and other audio visual equipment.   There are also half day appreciations programmes conducted at various laboratories and divisions of the organization.

During the year 2004, 4646 beneficiaries visited the Industrial Safety, Health and Welfare Centres at CLI Mumbai and RLI  Kolkata, Kanpur and Chennai.


Table 4.12: Appreciation and Promotional Programmes in 2004

Sl.No.

Institute

Visitors to

Programmes

Beneficiaries

Organisation

1.

CLI Mumbai

Appreciation Programmes

132

2586

126

SHW Centre

133

2809

133

2.

RLI Kolkata

SHW Centre

45

598

148

3.

RLI Chennai

SHW Centre

36

996

52

4.

RLI Kanpur

SHW Centre

9

243

53

 

Total

355

7232

512

 

4.6   Technical Advice

Technical advice and guidance are provided to industries and port users on various aspects relating to control of hazards, prevention  of accidents and occupational diseases, work environment, productivity etc.

 

Table 4.13: Technical Advice rendered in 2003

Sl.No.

Institute

No. of Units

1.

 Dock Safety Division (Headquarters)

34

2.

Central Labour Institute, Mumbai

41

3.

Regional Labour Institute, Kolkata

8

4.

Regional Labour Institute, Chennai

11

5.

Regional Labour Institute, Kanpur

1

6.

Regional Labour Institute, Faridabad

0

 

                  Total:

95

 

4.7   Testing of Personal Protective Equipment

 

The respiratory and non-respiratory protective equipment testing laboratories at the Central Labour Institute, Mumbai undertake performance tests of canisters, masks, helmets, safety shoes, safety goggles, safety belts, welding glasses etc.

 

Table 4.14: Personnel Protective Equipment tested in 2004

Sl.No.

Type of Personal Protective Equipment

Personal Protective Equipments tested

1.

Non-Respiratory Equipment

329

2.

Respiratory Equipment

167

 

              Total:

496

 

4.8   Approval  of  Flameproof  Electrical Enclosures

Use of flame/explosion - proof electrical enclosures is mandatory in hazardous units where flammable environment exists.  The control on quality of such flameproof electrical enclosures is assured through test methods as stipulated in IS: 2148-1981.  DGFASLI is the approving agency for these enclosures for the purposes of the Factories Act. The approvals are issued on the basis of inspection of units manufacturing these equipments and the test reports of recognized Testing Laboratories such as CPRI and CMRI.

Table  4.15: Approval  of  Flameproof  Electrical Enclosures during the year 2004     

Applications received

85

Approvals  issued

15 Factories  for 51 flame-proof electrical enclosures

Inspection visits

4 Manufacturing units.

 

4.9   Dissemination of Technical Information

4.9.1   Talks: The officers of the organisation deliver talks on special topics in programme organized by outside agencies to disseminate latest technical information with specific reference to national studies, unit level studies, surveys conducted.  They are also publishing papers and articles and presenting them in important symposia, workshops and seminars

 

 

 

Table 4.16:  Talks delivered during 2004

Sl.No.

Institute

No. of Talks

Participants

Organisations

 1.

 DGFASLI  (HQ)*

36

909

81

2.

 Central Labour Institute, Mumbai

41

1979

180

3.

 Regional Labour Institute, Kolkata

5

106

8

4.

 Regional Labour Institute, Chennai

7

349

32

5.

 Regional Labour Institute, Kanpur

8

170

37

6.

 Regional Labour Institute, Faridabad

2

62

35

 

                  Total:

99

3575

373

*    Comprising of Factory Advice Service & Dock Safety.

4.9.2   CIS National Centre for India:

As a CIS National Centre for India CLI provides information and services on:

·   Microfiche reference

·   Awareness on current events

·   Information access through CD-ROMs published by international agencies such as ILO, WHO, etc.

·   MSDS – made available to the industry on request

·   DISPERSION MODELS - The centre provides support for developing dispersion models of accidental release of gases and chemicals

 
4.9.3   INDOSHNEWS Newsletter:

In order to create Safety and Health awareness and to project the services offered by the organisation and its achievements DGFASLI brings out a Quarterly newsletter “INDOSHNEWS”. This quarterly newsletter is intended to reach to the people round the globe and bring about awareness in matters related to safety and health, highlight important issues, latest developments, current events in the area of safety and health. During 2004 five volumes of INDOSHNEWS were brought out.

 

4.9.4   DGFASLI website  homepage

The DGFASLI website www.dgfasli.nic.in is a source of information on various safety and health related matters.

4.9.5   Presentation of Papers/Articles/Reports Publication of Articles/Papers:

 

The contribution of DGFASLI officers in preparation of papers and articles and presenting/publishing them in important symposia, workshops and seminars are highlighted as under.


Table   4.17: Presentation of Papers  in 2004

Sl.

No.

Title Paper/Article

Periodicals/Events

Date

1.

Anthropometric standard for furniture design

Technical Meeting at IIT, Powai Mumbai

29/01/2004

2.

Study on Noise Induced Hearing Loss in Cement Industry in India

National IAOH Conference at Kochi

22/01/2004

3.

Psycho-social and other related factors contributing to road accidents in Ports

Visakhapatnam Port

22/01/2004

4.

Environmental condition in Slate Pencil Industry & Prevalence of Silicosis

54th National Conference Health, Kochi (Kerala)

23/01/2004

5.

Workers responsibility in Safety and health management in industries

Workers Education Centre, Kanpur

28/01/2004

6.

Safety Management Systems

Seminar on OSH Management

20/02/2004

7.

“ISO-14001 : Status of Environmental Management System in Thermal Power Station of Central India”

National conference “SHE-Synergy in Quest or Excellence” organized by Green  Triangle Society , Inspectorate of Factories & Boilers & DGFASLI,  Altino, Goa

21/05/2004

8.

Environment Management

      Do

21/05/2004

9.

"Occupational Health  &  Medical Surveillance"

      Do

22/05/2004

10.

Modern Concept of Occupational Health

Seminar on “ Health Care Management System in Industries : Vision 2020 AD “

25/06/2004

11.

Safety & Health Issues –Concerns & Priorities

Seminar on “ Health Care Management System in Industries : Vision 2020 AD “

25/06/2004

12.

Management of Hazardous Chemicals

Seminar on “ Health Care Management System in Industries : Vision 2020 AD “

25/06/2004

13.

Fundamental of Industrial Hygiene

Seminar on “ Occupational Health & Hygiene “ at M/s UAL Bengal, Kharagpore, W. B.

09/07/2004

14.

Occupational Health Hazards & its Prevention in Asbestos Industries

Seminar on “ Occupational Health & Hygiene “ at M/s UAL Bengal, Kharagpore, W. B.

09/07/2004

15.

Diagnosis methods of Pneumoconiosis

2 days workshop on Pneumoconiosis organized by NSC, Kerala Chapter & CIF Govt. of Kerala at Kochi

29/09/2004

16.

Occupational health status of cashew processing workers

“International Conference on Occupational Health, Environment in unorganized sector” (ICHOE-2004) at Lucknow

03/11/2004

17.

Prevalence of Occupational Back pain amongst VDT Users

16th Annual conference of the Physiological Society of India, Medinipur, W.B.

17/12/2004

                               

 

Table 4.18:   Publication of Papers/Articles - 2004

Sl.No.

Title

Periodical/Events

Date

1.

Welcome to the World Wide Web of DGFASLI.

INDOSHNEWS-Vol.8 No.3

05/01/2004

2.

Safe Disposal of Obsolete Computers.

INDOSHNEWS-Vol.8 No.3

06/01/2004

3.

Visual Display terminal Ergonomics.

INDOSHNEWS-Volume 8 No4

25/03/2004

4.

Dioxins in Environment-Problems & Perspective.

INDOSHNEWS-Volume 8 No.4

25/03/2004

5.

International Chemical Safety Cards in Indian Languages

INDOSHNEWS-Vol.9 No.1

 28/06/2004

6.

Managing heat stress in ceramic plant.

INDOSHNEWS Vol.9 No.1

28/06/2004

7.

Environmental audit for establishing  EMS in thermal power station.

INDOSHNEWS Vol.9 No.2

15/09/2004

8.

Modern concept of occupational health service.

INDOSHNEWS Vol. 9 No.3

20/11/2004

9.

Development of a work station for packing of carton in the Garment Manufacturing Industry.

INDOSHNEWS Vol. 9 No.3

15/11/2004

 

4.12 Observance of Safety Week, Fire Safety Week, etc:

4.12.1 Safety Week:

Safety week celebrations were held at Kolkata, Chennai,  New Mangalore, Visakhapatnam and Tuticorin Ports. During the celebrations, various safety promotional activities like safety poster competitions, safety quiz contest, first-aid and fire fighting demonstrations and appreciation programmes were organized for benefit of dock workers and their families.

4.13   Visits of Dignitaries:

During the year 2004 dignitaries visited the DGFASLI offices as per the following details

Table 4.19: Dignitaries visiting DGFASLI in 2004

Sl.

No

Dignitary

DGFASLI Office

Date

1.             

Shri Koyoshi Sumi, Japan International Centre for Occupational Safety and Health

DGFASLI

05.03.2004.

2.             

Shri A.K. Bal, IRS, Dy. Chairman, Mumbai Port Trust

IDS Mumbai

29.06.2004

3.             

Mr. Perlin Dvall, Vice President, Bacou – Dolloz, Hongkong, Mr. Bill Sokol, Vice President, Bacou-Dolloz, USA, Mark A Hampton, Senior Vice President, Bacou Dolloz, USA.,  Mr. Jerry McGurkin, Sr.Vice President,  Bacou-Dolloz, USA &  Mr. Mahesh Kudav, President, Venus India.

CLI Mumbai

23.07.2004

 

5   Safety Awards

To appreciate the contribution made by the factories and docks towards producing quality goods and providing efficient services in safe and healthy conditions the following awards are being given.

5.1      Prime Minister’s Shram Awards (PMSA)

 

The Prime Minister’s Shram Awards (PMSA) were instituted in 1985, for the workers (as defined in Industrial Disputes Act, 1947) in recognition of their outstanding contributions in organizations both in public and private sector and who have distinguished record of performance, devotion to duty of a high order, specific contribution in the field of productivity, proven innovative abilities, presence of mind and exceptional courage and also to the workmen who have made supreme sacrifice of laying down their lives in the conscientious discharge of their duties.

 

It has been decided from the year 2004 onwards that the private sectors shall also be included within the ambit of Prime Minister’s Shram Awards and the workers in the private sector units employing 500 or more workers and engaged in manufacturing and productive processes will be eligible to apply for these awards.  The number of awards has been increased from the existing 17 to 33.  

 

The awards, in orders of precedence, are:  Shram Ratna, Shram Bhushan, Shram Vir/Veerangana and Shram Shri/Devi.  The recognition consists of a Sanad and cash award of Rs. Two lakh (1 award), Rs. one lakh (4 awards), Rs. 60,000 (12 awards) and Rs. 40,000 (16 awards) respectively.

 

Achievement in 2004

 

The PMSA for the year 2004 are expected to be announced on the eve of the Republic Day 2005.  For PMSA Awards 2004, 280 applications have been received from both government, public sector undertakings and private sectors (183 from government and PSUs and 97 from private sectors).  These applications have been thoroughly examined and assessed by a Committee constituted by DGFASLI for the purpose of evaluation.  The work regarding evaluation has been completed and the recommendations were put up to a Technical Committee constitute by the Ministry under the Chairmanship of Dr. R.A. Mashelkar, Director General, CSIR and Secretary, DSIR, Anusandhan Bhavan, New Delhi – 110 001.  The Committee comprised of the representatives from Central Trade Unions, Employers Organisations and Government and Autonomous institutions such as National Productivity Council, Indian Institute of Technology, National Institute of Industrial Engineering, Bureau of Indian  Standards and Chief Inspectors of Factories from Tamil Nadu and Maharashtra.  The Technical Committee held its meeting at National Chemical Laboratories, Pune on 17th November, 2004 and made recommendations for awards. 

           

5.2 The DGFASLI on behalf of the Ministry of Labour has been implementing the Vishwakarma Rashtriya Puraskar  (VRP) since 1985 (earlier known as Shram Vir National Awards) and the National Safety Awards scheme since 1965. These schemes were modified in 1970 and again in 1977. The schemes presently in operation are as follow:    

 

 (i) Vishwakarma Rashtriya Puraskar: It is designed to give recognition at the national level to  outstanding suggestions resulting in  (i) higher productivity (ii) improvement in safety and working conditions (iii) savings in foreign exchange (import substitute as well as quality and safety of products), (iv) improvement in overall efficiency of the establishments.  It covers workers employed in factories and docks. Applications for the awards under this Scheme are invited every year and these are forwarded by the management on behalf of the workers.  Prizes are grouped in three classes i.e. CLASS (A) = 3, CASH AWARD OF RS.50,000/- EACH,  CLASS  (B)  =  5,  CASH  AWARD  OF  RS.25,000/- EACH AND CLASS(C) = 10, CASH AWARD OF RS.10,000/- EACH.

 

(ii) National Safety Awards: National Safety Awards are given  in recognition of outstanding safety performance on the part of the industrial establishments covered under the Factories Act 1948, the employers covered under the  Dock Worker  (Safety, Health and Welfare) Act 1986 and Building and Other Construction Workers (Regulation of Employment and Conditions of Service) Act, 1996.  Shields and Citation Certificates are awarded to Winners and Runners Up.  Schemes I to VI are meant for factories and construction sites and Schemes VII and VIII are for Ports. 

 

Achievement in 2004

 

The Awards distribution function for Vishwakarma Rashtriya Puraskar and National Safety Awards for the year 2003 was held on 21.09.2004 at Vigyan Bhavan, New Delhi and the awards were presented to the awardees by Hon’ble Union Minister for Labour & Employment Shri. Sis Ram Ola. Out of 235 applications received for Vishwakarma Rashitriya Puraskar .Awards were given to 52 awardees   and out of 487 applications received for National Safety Awards, 87 awards were given .

 


Table 5.1: Details of number of applications received for Vishwakarma Rashtriya Puraskar, the number of awards given and the estimated annual savings in rupees resulting from the suggestion during the last 5 years :

Awards Year

Vishwakarma Rashtriya

Puraskar

Savings in Indian

Currency in Rupees

Savings in Foreign

Currency in Rupees

Recurring

Non-Recurring

Recurring

Non-Recurring

1999

Applications received

Awards Granted

100

 

34

40395273

130572310

10053000

22372300

2000

Applications received

Awards Granted

133

 

18

113757000

529925000

2325000

--

2001

Applications received

Awards Granted

81

 

18

429466000

1073761000

52857000

49553000

2002

Applications received

Awards Granted

118

 

18

204693124

30965730

2940000

35871500

2003

Applications received

Awards Granted

235

 

18

990132800

310103000

28115000

57972000

 

 

Table  5.2 : The details of National Safety Awards under different schemes for the period 1999 – 2003 are given below :

Awards Year

National Safety Awards

SCHEMES

I

II

III

IV

V

VI

VII

VIII

1999

Applications received

Awards Granted

 

140

26

 

105

15

 

69

7

 

50

9

 

26

4

 

22

5

 

3

--

 

4

2

2000

Applications received

Awards Granted

 

144

24

 

121

16

 

54

10

 

47

9

 

29

5

 

29

6

 

1

--

 

2

2

2001

Applications received

Awards Granted

 

118

25

 

94

18

 

49

8

 

49

12

 

19

4

 

23

4

 

4

--

 

5

2

2002

Applications received

Awards Granted

 

120

25

 

97

17

 

55

9

 

57

11

 

17

4

 

26

5

 

4

1

 

4

2

2003

Applications received

Awards Granted

 

127

23

 

101

16

 

76

12

 

68

13

 

45

11

 

37

10

 

4

--

 

3

2

 

 

 

 

6.      Human Resource Development for Improving Safety and Health Standards


The officers of the Organisation are deputed to training programmes organised by various agencies within the country and abroad, for exposure to the latest technical developments that are taking place in the field of Industrial Safety and Health.  The details of such participation during the year are given below:

Table: 6.1 International

Sl.No.

Area/Institute

Period

No. of officers

 

-

-

-

 

Table: 6.2 National

Sl.No.

Area/Institute

Period

No. of officers

1

58th national Conference on TB & Chest Diseases organized by NATCON, at Hotel Taj Lands End, Mumbai

01/01~04/01

1

2

Training Programme on “Environmental Legislation for Industries: Rights & Responsibilities” conducted by Indian Law Institute, New Delhi.

17/01~18/01

1

3

Workshop on “Environmental Emergencies  & Chemical Safety” at Taj Hotel, Man Singh Road, New Delhi.

20/01~21/01

1

4

One officer participated in National IAOH conference at Kochi

22/01~25/01

1

5

Leadership & Executive Award at GRT Grandays, Chennai

08/03~09/03

1

6

Seminar on Temperature & Pressure monitoring system at Hotel Grand Hyatt, Mumbai

10/05~10/05

3

7

National Conference  on Occupational Safety, Health & Environment jointly organized by the Green Triangle Society, CIF – Goa and DGFASLI, Mumbai at Hotel Cidade de, Altino, Goa

21/05~22/05

8

8

Meeting for prevention of HIV/Aids in the world of works- A tripartiete Response conducted by ILO and State Labour Institutes at Kolkata.

16/08

1

9

Training Programme on "Training needs analysis" conducted by UP Academy of Administration and Management at Lucknow

06/09~18/09

1

10

National Seminar on Road Safety and Hazardous Material Transportation at Hotel West End, Mumbai

30/09

3

11

Seminar on "National Halon Banking and Management Facility" at New Kenilworth Hotel, Kolkata

15/10

2

12

Seminar on Safety in Laboratory at Rave-3, Kanpur

28/10

2

13

 “International Conference on Occupational Health, Environment in unorganized sector” (ICHOE) at Industrial Toxicology Research Centre, Lucknow

01/11~03/11

5

14

National Workshop on Process Safety Management at India Habitat Center, New Delhi

08/11~09/11

1

15

Seminar on Occupational Health organized by I.A.O.H., Mumbai Branch at Reliance Centre, Mumbai.

20/11

1

16

Fire & Explosion in process Industries at Hotel J.W. Marriot, Mumbai

03/12~04/12

1

 

Total

33


7   Promotion of National Policies and Other Areas

7.1   Promotion of use of Hindi – Official Language

Hindi Section in the Directorate General Factory Advice Service & Labour Institutes has been very active in propagating the progressive use of the Official Language, Hindi.  In accordance with the provisions contained in the Official Language Act 1963.  Official Language Rules, 1976 and instructions received from the Ministry of Labour and Department of Official Languages, following activities were undertaken during the calendar year 2004 as a time bound programme:                            

·         A monthly magazine titled “Shram Bharti” is published.

·         Quarterly meetings of the Official Language Implementation Committee were convened  regularly.

·         Quarterly progress regarding the progressive use of Hindi in this Directorate were prepared and sent to the Ministry of Labour in every quarter.  Similar reports received from the subordinate offices were scrutinized.

·         Hindi Month was organized and celebrated from 1st September 2004 to 8th October 2004 in this Directorate General and Central Labour Institute.  During this period 11 different competitions were organized.  Officers and employees actively participated in this celebration.  First, Second and Third prizes of Rs.1200/-, Rs.1100/- and Rs. 1000/- respectively were granted to the winners in each competition.  Hindi Fortnight was also organized and celebrated in the Regional Labour Institutes at Kolkata, Chennai and Kanpur.                           

·         30 ICSC cards were translated in Hindi.

·         Three subordinate offices of this Directorate General viz., Central Labour Institute and Inspectorate of Dock Safety, Goa and Inspectorate of Dock Safety, Mumbai were inspected to ascertain the progressive use of Hindi

·         History of DGFASLI organization, Performance Budget, Annual Report for the year 2003-04.  Summaries of Vishwakarma Rashtriya Puraskar, and Standard Reference Note etc. were translated in Hindi.

·         Pragya course was organized at DGFASLI to impart training in Hindi to the officers and employees of DGFASLI, in collaboration with Hindi Teaching Scheme, Mumbai.  Twenty officers/employees were trained in this training course.  Similar course was conducted for the officers and employees of Central Labour Institute, Mumbai and 18 employees were imparted training.

 

7.2   Martyr's day:  Observed at the Institute on 30.1.04. Two minute silence was observed by the Officers & Staff.

7.3  Vigilance Awareness Week:  Observed from 1.11.2004 to 6.11.2004. Oath taking ceremony, symposium on conduct rules and other rules was also conducted.

7.4    Communal Harmony week: Observed from 19th to 25th November, 2004.

.

 

 

8     Occupational Injuries in Factories & Ports

 

The statistics of factories is collected and compiled by the Labour Bureau on the basis of the Annual Returns/Reports in respect of the Factories Act 1948, furnished by various States/Union Territories. The information relating to occupational injuries in factories given in this chapter is based on the statistics provided by Labour Bureau up to the year 2001.

8.1    Profile of Industrial Injuries in Factories

Under the Factories Act, 1948, injuries resulting from industrial accidents, by reasons of which the person injured is prevented from attending to work for a period of 48 hours or more immediately following the accident, are recorded. The important indices on injuries are Frequency Rate (FR) and Incidence Rate (IR).  The Frequency Rate is defined as number of total injuries per 1, 00,000 man-days worked.  The Incidence Rate is the number of injuries per 1000 workers employed in the factories.

 

8.2 All India Industrial Injuries and Rates:

The statistics of number of working factories, employment therein, number of fatal and non-fatal injuries and their rates for the years 1997-2001 are given in table 8.1 to the extent available from various sources.

Table:8.1   Statistics of Employment, Industrial Injuries, Etc. in Factories

Year

No. of Working Factories

Estimated

Average daily Employment (in thousand)

 

Industrial Injuries

Frequency Rate of Injuries per lakh Man-days worked

Rate of Injuries per thousand Workers Employed in Factories Submitting Return

Fatal

Total

Fatal

Total

Fatal

Total

1

2

3

4

5

6

7

8

9

1997

221521

8018

901

54161

0.06

3.37

0.19

11.32

1998(P)

233168

8816

862

58651

0.04

2.87

0.16

11.27

1999

NA

NA

NA

NA

NA

NA

NA

NA

2000(P)

123000

8219

489

24724

0.07

3.71

0.22

10.93

2001(P)

144908

5778

627

28364

0.07

3.24

0.19

8.67

Note:  Source:  As per the correspondence received from Labour Bureau, Chandigarh

 

 Limitations of the data as stated by Labour Bureau Chandigarh:

1.         Figures for 1995 exclude Jammu & Kashmir, Kerala, Manipur, Meghalaya, Uttar Pradesh, West Bengal, Andaman & Nicobar Island and Dadra & Nagar Haveli. 

2.         Figures for 1996 exclude Jammu & Kashmir, Kerala, Manipur, Meghalaya, Uttar Pradesh, West Bengal and Dadra & Nagar Haveli.

3.          Figures for 1997 and 1998 excludes Himachal Pradesh, Jammu & Kashmir, Manipur, Meghalaya,  Punjab, Uttar Pradesh, West Bengal and Dadra & Nagar Haveli.

4.         Figures for 1999 are under compilation

5.          Figures for 2000 exclude Bihar, Goa, Gujarat, Haryana, Karnataka, Tamil Nadu,   Jammu & Kashmir, Manipur, Uttar Pradesh, West Bengal, Andaman & Nicobar Island and Dadra & Nagar Haveli

6.          Figures for 2001 exclude Bihar,  Haryana, Himachal Pradesh,’Karnataka, Kerala, Meghalaya,  Jammu & Kashmir, Manipur, Uttar Pradesh, West Bengal, Andaman & Nicobar Island and Daman Diu Dadra & Nagar Haveli

7.          The Number of injuries has been given on the basis of notices of accidents whereas the rates have been worked out on the basis of Annual Returns

8.3   State-wise Industrial Injuries and Rates:

 

The state-wise statistics on industrial injuries to the extent available for the period 1997-2001 is given in the table 8.2.

State/Union Territory

1997

1998(P)

1999

2000(P)

2001(P)

Andhra Pradesh

4045(116)

3787(101)

NA

3241(121)

3010(118)

Assam

175(8)

105(5)

NA

139(6)

149(15)

Bihar

1161(55)

1054(46)

NA

NA

NA

Goa

224(3)

204(7)

NA

NA

142(4)

Gujarat

12131(246)

12153(223)

NA

NA

6417(175)

Haryana

NA

422(32)

NA

NA

NA

Himachal Pradesh

NA

NA

NA

NA

NA

Jammu Kashmir

NA

NA

NA

NA

NA

Karnataka

3624(49)

3717(62)

NA

NA

NA

Kerala

1331(13)

1415(39)

NA

1044(15)

NA

Madhya Pradesh

7941(70)

7437(53)

NA

3321(51)

2232(32)

Maharashtra

14780(174)

17283(163)

NA

11873(168)

9679(178)

Manipur

NA

NA

NA

NA

NA

Meghalaya

NA

NA

NA

47(2)

NA

Orissa

2108(41)

1908(20)

NA

1031(35)

812(20)

Punjab

NA

NA

NA

1797(33)

492(5)

Rajasthan

1419(60)

4270(61)

NA

1300(44)

2555(33)

Tamil Nadu

4135(49)

3801(43)

NA

NA

2245(37)

Tripura

2(-)

1(-)

NA

8(2)

7( NA)

Uttar Pradesh

NA

NA

NA

NA

NA

West Bengal

NA

NA

NA

NA

NA

Andaman & Nicobar Island

NA

9(-)

NA

NA

NA

Chandigarh

32(-)

24(1)

NA

24(1)

4( NA)

Dadra Nagar Haveli

NA

NA

NA

NA

NA

Delhi

168(12)

142(4)

NA

43(9)

28(6)

Pondicherry

885(5)

919(2)

NA

856(2)

592(4)

Total:

54161(901)

58651(862)

NA

24724(489)

28364(627)

 





 







 




 



 

 






 

 

 

 






Table 8.2: State-Wise Total Number of Industrial Injuries In Factories During  1997 – 2001(P)

Note:     (i) NA = Not Available,  (ii) - = Nil,    (iii) Figures in brackets pertain to “Fatalities” and are included in the total,  (iv) P =  Provisional.  (v) For limitations of data refer note of Table 8.1

Source:  Labour Bureau, Shimla & Chandigarh    

 

The state-wise frequency rate of injuries and incidence rate of injuries are given in the table 8.3. The states of Madhya Pradesh, Rajasthan, Gujarat and Union territory of Pondicherry have very high frequency rate as well as incidence rate of injury, than that of country as a whole, during the period 2001.

 

 

 

 

 

Table:8.3    Frequency and Incidence Rates of Industrial Injuries in Factories during 1997-2001(P)

State/UTs

1997

1998(P)

1999

2000(P)

                2001(P)

F.R.

I.R.

F.R.

I.R.

F.R.

I.R.

F.R.

I.R.

F.R.

I.R.

 

1

2

3

4

5

6

7

8

9

10

11

 

Andhra Pradesh

1.12

(0.03)

6.10

(0.17)

1.12

(0.03)

6.10

(0.17)

NA

NA

2..29

(0.09)

7..3

(0.27)

3.39

(0..13)

6.97

(0.27)

 

Assam

0.92

(0.04)

2.69

(0.12)

0.92

(0.04)

2.69

(0.12)

NA

NA

0..97

(0.04)

2..91 (0.13)

1.69

(0.17)

3.47

(0..35)

 

Bihar

0.76

(0.04)

2.24

(0.11)

0.76

(0.04)

2.24

(0.11)

NA

NA

NA

NA

 

 

 

Goa

2.99

(0.04)

9.08

(0.12)

2.99

(0.04)

9.08

(0.12)

NA

NA

NA

NA

1.67

(0.05)

4.41

(0.12)

 

Gujarat

9.01

(0.18)

27.45

(0.56)

9.01

(0.18)

27.45

(0.56)

NA

NA

NA

NA

7.73

(0.21)

23.98

(6.65)

 

Haryana

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

 

Himachal Pradesh

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

 

Karnataka

4.14

(0.06)

12.50

(0.17)

4.14

(0.06)

12.50

(0.17)

NA

NA

NA

NA

NA

NA

 

Kerala

2.67

(0.03)

6.36

(0.06)

2.67

(0.03)

6.36

(0.06)

NA

NA

3.09

(0.04)

5.8

(0.08)

NA

NA

 

Madhya Pradesh

16.96

(0.15)

57.02

(0.50)

16.96

(0.15)

57.02

(0.50)

NA

NA

7.51

(0.12)

24.5

(0.38)

7.71

(0.11)

18.34

(0.25)

 

Maharashtra

4.50

(0.05)

13.59

(0.16)

4.50

(0.05)

13.59

(0.16)

NA

NA

4.14

(0.06)

12.50

(0.18)

4.96

(0.09)

12.02

(0.22)

 

Meghalaya

NA

NA

NA

NA

NA

NA

5.80

(0.25)

17.07

(0.73)

NA

NA

 

 

Orissa

5.36

(0.10)

17.76

(0.35)

5.36

(0.10)

17.76

(0.35)

NA

NA

3.20

(0.11)

7.82

(0.27)

2.24

(0.06)

8.00

(0.20)

 

 

Punjab

NA

NA

NA

NA

NA

NA

2.74

(0.08)

10.86

(0.31)

3.12

(0.03)

7.58

(0.05)

 

 

Rajasthan

3.06

(0.13)

13.74

(0.58)

3.06

(0.13)

13.74

(0.58)

NA

NA

3.35

(0.11)

10.82

(0.37)

6.44

(0.08)

20.01

(0.26)

 

 

Tamil Nadu

1.37

(0.04)

4.02

(0.05)

1.37

(0.04)

4.02

(0.05)

NA

NA

NA

NA

0.67

(0.1)

3.01

(0.26)

 

 

Tripura

0.19

(0.00)

0.47

(0.00)

0.19

(0.00)

0.47

(0.00)

NA

NA

1.48

(0.37)

4.20

(1.05)

1.29

(-)

2.08

(-)

 

 

Andaman & Nicobar

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

 

 

Chandigarh

1.69

(0.00)

5.01

(0.00)

1.69

(0.00)

5.01

(0.00)

NA

NA

0.94

(0.04)

2.60

(0.11)

0.22

(-)

0.49

(-)

 

 

Delhi

0.95

(0.07)

2.96

(0.21)

0.95

(0.07)

2.96

(0.21)

NA

NA

0.24

(0.05)

0.76

(0.16)

0.17

(0.04)

0.53

(0.11)

 

 

Daman & Diu

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

 

 

Pondicherry

7.67

(0.04)

33.16

(0.19)

7.67

(0.04)

33.16

(0.19)

NA

NA

5.91

(0.01)

46.63

(0.11)

4.34

(0.03)

20.84

(0.14)

 

 

Total:

3.37

(0.06)

11.32

(0.19)

3.37

(0.06)

11.32

(0.19)

NA

NA

3.71

(0.07)

10.93

(0.22)

3.24

(0.07)

8.67

(0.19)

 

Note: (i) F.R. = Frequency Rate per lakh man-days worked and I.R. = Incidence Rate per 1000 workers employed,  (ii) NA = Not Available,(iii) (-) =   Nil or Negligible, (v) Figures in bracket pertain to “Fatalities” and are included in the total, (vii) P = Provisional. For limitations of data refer note of Table 8.1

Source: Labour Bureau, Chandigarh & Shimla.

8.4 Industry-wise Industrial  Injuries and Rates:

The industry-wise statistics on the industrial injuries and incidence rate for the years 1997 to 2001 is given in table 8.4.

 Table 8.4: Industrial Injuries and their Incidence Rate per Thousand Workers Employed by Important Industries

Sl.No.

 Industry

NIC

Code

1997

1998(P)

1999                 

2000(P)

2001(P)

Total No.of Injuries

 Rate per  
 1000    
 Workers

Total No.of Injuries

Rate per 1000 Workers

Total No.of Injuries

Rate per 1000 Workers

Total No.of Injuries

Rate per 1000 Workers

Total No.of Injuries

Rate per 1000 Workers

1

2

3

4

5

6

7

8

9

10

11

12

13           

1.

All Textiles

17,18

15340

(79)

17.44

(0.09)

24616

(94)

24.84

(0.09)

NA

NA

9121

15.645

10586

(64)

10.15

2.

Manufacture of Paper & paper products & printing, publishing & allied products

21,22

3350

(168)

12.61

(0.25)

1601

(29)

6.88

(0.12)

NA

NA

1411

12.405

1153

(22)

7.23

3.

Manufacture of Chemicals & Chemical products (Except products of Petroleum and coal)

24

4602

(115)

 

2.13

(0.11)

3707

(164)

7.03

(0.34)

NA

NA

1348

6.38

1947

(125)

4.98

4.

Manufacture of Non-metallic mineral products

26

2681

(77)

7.52

(0.22)

2214

(68)

6.83

(0.20)

NA

NA

1024

7.39

1274

(64)

8.32

5.

Basic metal and alloys Industries

27

4602

(115)

13.20

(0.33)

5009

(108)

12.97

(0.26)

NA

NA

2934

20.00

2149

(57)

11.66

6.

Manufacture of metal products & Parts(except machinery & transport equipment)

28

1585

(24)

8.66

(0.13)

1916

(35)

9.11

(0.17)

NA

NA

732

8.44

1149

(19)

7.94

7.

Manufacture of machinery, machine tools & parts (except electrical machinery)

29,30

4102

(36)

8.06

(0.07)

4128

(43)

8.16

(0.08)

NA

NA

1339

34.055

1692

(19)

10.81

8.

Manufacture of transport equipment and parts

34,35

3323

(78)

11.97

(0.28)

3711

(50)

12.48

(0.17)

NA

NA

1928

8.065

1698

(10)

6.34

9.

Electricity, Gas and Steam

40

1316

(29)

16.46

(0.36)

1719

(20)

14.42

(0.24)

NA

NA

194

5.37

662

(22)

10.59

Total of (Sl.No. 1 to   9 Industries) :

 

40901

(721)

98.05

(1.84)

48621

(611)

102.72

(1.47)

NA

NA

20031

117.75

22310

(402)

8.67

* Total of All Industries :

 

54161

(901)

11.32

(0.19)

58651

(862)

11.27

(0.16)

NA

NA

28364

10.93

28364

(627)

8.67

Note :     (i) Figures in brackets indicate “Fatalities” and are included in the Total,   (ii) P = Provisional         

                   (iii)* The figures for All Industries include the figures of other industries apart from above

      Industries shown .iv) For Limitations of data refer footnote of table  8..1

Source:   Labour Bureau, Chandigarh by correspondence

 

 

Chart 8.1 and 8.2 shows the industry-wise number of fatal and total industrial injuries respectively. Chemical Industries account for maximum fatal injuries. Non - Metallic and Textile Industries are also having significant fatal injuries. However Textile industries account for maximum total injuries.

Chart 8.1

Chart 8.2

 

Note:  i)     Data is based on the returns received only.             ii)     P=Provisional

Source:   Labour Bureau, Chandigarh.  For Limitations of data refer footnote of table 8.1

8.5 Cause-wise Industrial injuries: Chart 8.3 and 8.4 shows the cause-wise fatal and total industrial injuries. Maximum total and fatal injuries have been caused due to machinery moved by mechanical power. Machinery not moved by mechanical power is also an important cause of injuries.

Chart 8.3

 

Chart 8.4

Note:  i)     Data is based on the returns received only.      ii)     P=Provisional

Source : Labour Bureau Chandigarh   For Limitations of data refer footnote of table 8.1


8.6       Accident Trend in Docks

 

Table 8.5 shows that among the ports Mumbai Port accounts for maximum injuries and dangerous occurrences. Chennai Port accounts for maximum fatal injuries. However with the efforts of the Inspectorates in creating safety awareness among all personnel connected with dock work , chart 8.5 shows that number of accidents have registered a decrease from 513 in 1994 to 211 in 2004. Among fatal injuries there is not much significant changes.

Table 8.5: Port-wise Dangerous Occurrences Fatal and Non-Fatal Injuries during 2004 (P):

Sl.No.

Ports

2004

Fatal

Total

Dangerous Occurrences

  1.  

Mumbai

1

79

14

  1.  

J.N. Port

2

6

5

  1.  

Kandla

4

9

3

  1.  

Mormugao

1

17

2

  1.  

Kolkata

4

37

1

  1.  

Paradip

2

6

0

  1.  

Visakhapatnam

2

4

0

  1.  

Chennai

7

15

2

  1.  

Cochin

0

11

1

  1.  

New Mangalore

2

15

2

  1.  

Tuticorin

3

12

0

Total

28

211

30

P=Provisional

 

Chart 8.5

 

 

8.7 Reportable Accidents in Ports according to agency and types of accident during the year 2004 are shown in Chart 8.6 & 8.7

 

Chart 8.6

Chart 8.7

 

9.          Key Data in Manufacturing Sector ( data collected by DGFASLI )

 

The DGFASLI receives information relating to factories covered under the provisions of the Factories Act, 1948 from States and Union Territories from time to time.  This information is mainly collected through FAS Forms as well as through correspondence as and when required.  It is entered in the data bank specially created at DGFASLI for disseminating any specific information as and when necessary.  However, due to non-receipt of statistics from all the States and Union Territories, there are limitations to the use of this data bank.  Though this information can be used for knowing the state-wise status of safety and health as well as compliance level with statutory standards in factories, no national level statistics can be prepared for arriving at conclusive inferences.  However, the information can definitely be used for estimation of various trends.  It is emphasized here that the information given in the following pages/tables should be referred to with these limitations in mind and State Governments/Union Territory Administration concerned may be contacted/approached for ascertaining the correctness or the updated information

 

            Statistics of Factories at a Glance:    2003(Estimates)*

        

         Registered Factories                             :           262455

             Working Factories                             :           215328

            Employment    - Men                           :           8114452

                                    - Women                     :           848799

            Injuries             - Total                          :           59694

                                    - Fatal                          :           1039

            Employment    - Safety Officers          :           1883

                                    - Welfare Officers       :           2231

                                    - Factory Med.Officers:           1400

            Safety Committees                             :           17002

            MAH Factories                                    :           1539

            On-site Emergency Plans                  :           1361

            Canteens                                            :           4475

            Creches                                              :           3609

 

 

* excludes Uttar Pradesh , Jammu & Kashmir and Manipur


Table 1: State-wise Status of Employment in Factories during 2003(P)      

State

Registered Factories

Working Factories

Total Employment

Female Workers

Male Workers

Andaman & Nicobar Islands

51

51

7580

640

6940

Andhra Pradesh

36534

31292

731541

100450

631091           

 

Arunachal Pradesh*

 

 

 

 

 

-

-

-

-

-

 

Assam

2760

1526

94478

1984

92494

Bihar

9502

6851

102524

0

102524

Chandigarh

483

293

13952

501

13451

Chattisgarh

2764

2764

208117

..

..

Daman & Diu & Dadra & Nagar Hawelli

4091

3310

72820

21900

50920

Goa

713

691

44717

6781

37936

Gujarat

28553

22532

876483

34001

842482

Haryana

9084

906

585881

..

..

Himachal Pradesh

2140

2140

81797

2171

79626

Jammu & Kashmir

..

..

..

..

..

Jharkhand

5615

5574

228257

9043

219214

Karnataka

9477

8768

736578

177161

559417

Kerala

17986

16920

501302

28663

472639

Lakshadweep*

-

-

-

-

-

Madhya Pradesh

11738

7941

367131

10901

356230

Maharashtra

34173

29039

1200000

45500

1154500

Manipur

..

..

..

..

..

Meghalaya

98

81

5464

342

5122

Mizoram*

-

-

-

-

-

Nagaland

654

458

15500

480

15020

National Capital of Delhi

7660

7103

62558

3923

58635

Orissa

2859

1931

130493

4861

125632

Pondicherry

2125

1472

50849

10157

40692

Punjab

14514

14102

460166

4015

456151

Rajasthan

9401

9401

372638

7621

365017

Sikkim*

-

-

-

-

-

Tamil Nadu

34071

25382

1256120

348779

907341

Tripura

1522

1522

32425

8865

23560

Uttar Pradesh

..

..

..

..

..

Uttaranchal

989

847

58500

40

58460

West Bengal

12898

12431

873497

19020

854477

Note: *   Factories Act, 1948 not yet introduced/ No registered factories

P   : Provisional                      

.. Not Available

Source: Correspondence with Chief Inspector of Factories of States/UTs


Table 2:  Hazardous Factories 2(cb) as on 2003 (P)

States

No. of Hazardous Factories

No. of Workers

Andaman & Nicobar Islands

0

0

Andhra Pradesh

2514

..

Assam

13

7900

Bihar

94

..

Chandigarh

6

..

Chattisgarh

360

..

Daman & Diu & Dadra & Nagar Hawelli

40

1200

Goa

186

16834

Gujarat

14645

569713

Haryana

..

..

Himachal Pradesh

66

10828

Jammu & Kashmir

..

..

Jharkhand

87

105018

Karnataka

958

148033

Kerala

953

47362

Madhya Pradesh

701

70088

Manipur

..

..

Maharashtra

6176

123520

Meghalaya

24

2592

Nagaland

1

45

National Capital of Delhi

121

10995

Orissa

266

49680

Pondicherry

148

2224

Punjab

..

..

Rajasthan

822

89039

Tamil Nadu

7356

291062

Tripura

28

311

Uttar Pradesh

..

..

Uttaranchal

171

18100

West Bengal

2903

203986

Note: For remaining states Factories Act, 1948 not yet introduced/ No registered factories

Source: Correspondence with CIFs of states and UTs

.. Not Available

P : Provisional

Table 3: Inspectors of Factories and Certifying Surgeons for the year 2003 (P)

State

Inspectors

Specialist Inspector

Certifying Surgeon

No. of Factories  Inspected

Sanctioned

In-position

Sanctioned

In-position

Sanctioned

In-position

Andaman Nicobar Islands

2

2

0

0

4

4

22

Andhra Pradesh

76

73

1

1

0

0

2502

Assam

30

24

1

1

3

2

799

Bihar

6

3

4

3

0

0

2142

Chandigarh

0

6

0

0

0

0

97

Chattisgarh

8

8

0

0

0

20

594

Daman & Diu & Dadra & Nagar Hawelli

1

1

0

0

0

1

550

Goa

8

6

2

12

1

0

181

Gujarat

96

68

6

4

4

4

12649

Haryana

20

18

1

1

1

0

1909

Himachal Pradesh

2

36

1

0

0

0

600

Jammu & Kashmir

..

..

..

..

..

..

..

Jharkhand

23

13

2

1

0

0

4338

Karnataka

42

30

17

17

0

0

6595

Kerala

53

44

11

9

0

0

3732

Madhya Pradesh

41

34

1

1

0

0

1867

Maharashtra

127

83

2

1

1

20

612

Manipur

..

..

..

..

..

..

..

Meghalaya

2

2

0

0

0

0

21

Nagaland

2

2

0

0

0

0

425

National Capital of Delhi

12

9

2

1

1

1

1400

Orissa

26

18

2

1

1

1

1964

Pondicherry

9

9

3

3

1

1

1658

Punjab

27

18

5

5

0

0

..

Rajasthan

39

34

3

3

0

0

6346

Tamil Nadu

134

116

0

0

9

7

27752

Tripura

5

4

0

0

14

14

936

Uttar Pradesh

..

..

..

..

..

..

..

Uttaranchal

2

3

0

0

0

0

401

West Bengal

50

48

14

10

0

5

3210

 

Note: *   Factories Act, 1948 not yet introduced/ No registered factories

P   : Provisional                                                                   

.. Not Available

Source: Correspondence with Chief Inspector of Factories of States/UTs


Table 4:  Prosecutions and Convictions under Section 92 & Section 96A for the year 2003 (P)

State

Pending from previous year

Launched during the year

Decided during the year

Conviction

Imprisonment

Total fine imposed

Andaman & Nicobar Islands

0

0

0

0

0

0

Andhra Pradesh

2268

512

1107

624

5

1712450

Assam

..

..

..

..

..

..

Bihar

1100

1000

0

0

0

0

Chandigarh

2

0

2

0

0

20000

Chattisgarh

..

..

..

..

..

..

Daman & Diu & Dadra & Nagar Hawelli

0

0

0

0

0

0

Goa

119

22

28

5

0

148000

Gujarat

35454

1852

863

863

0

875750

Haryana

1037

2063

2041

2041

0

578380

Himachal Pradesh

5

7

2

2

0

..

Jammu & Kashmir

..

..

..

..

..

..

Jharkhand

98

16

0

0

0

114

Karnataka

380

88

171

49

0

342454

Kerala

140

32

62

50

0

145600

Madhya Pradesh

2546

184

281

256

0

605390

Maharashtra

3678

430

526

421

0

1805600

Manipur

..

..

..

..

..

..

Meghalaya

0

0

0

0

0

0

Nagaland*

0

0

0

0

0

0

National Capital of Delhi

324

138

70

70

0

1199500

Orissa

0

74

49

14

0

3000

Pondicherry

8

15

12

..

..

8000

Punjab

..

..

..

..

..

..

Rajasthan

822

142

85

80

2

273030

Tamil Nadu

6922

2214

2053

1917

5014505

7083

Tripura

9

1

3

3

0

15000

Uttar Pradesh

..

..

..

..

..

..

Uttaranchal

33

27

8

8

0

152000

West Bengal

411

129

160

154

0

1077200

Note: *   Factories Act, 1948 not yet introduced/ No registered factories

P   : Provisional                                                                   

.. Not Available

Source: Correspondence with Chief Inspector of Factories of States/UTs


Table 5: Fatal and Non-fatal Injuries in Factories (P)

State

Fatal Injuries

Non-Fatal Injuries

1999

2000

2001

2002

2003

1999

2000

2001

2002

2003

Andaman & Nicobar Islands

0

0

0

2

0

17

9

11

10

79

Andhra Pradesh

127

101

118

99

98

2427

2969

2722

2217

1801

Assam

7

5

15

9

6

126

137

125

55

59

Bihar

12

31

31

 

6

352

530

262

..

244

Chandigarh

2

1

0

0

0

1

10

2

5

11

Chattisgarh

-

-

-

..

31

-

-

-

..

..

Daman & Diu & Dadra & Nagar Hawelli

..

2

4

..

6

 

12

26

..

25

Goa

5

6

4

13

3

185

159

137

172

142

Gujarat

207

233

169

218

229

10746

8584

7756

4987

7664

Haryana

44

42

38

34

71

337

..

..

211

52

Himachal Pradesh

..

..

..

..

1

..

..

..

..

16

Jammu & Kashmir

..

..

..

..

..

..

..

..

..

..

Jharkhand

-

-

-

..

14

-

-

-

..

183

Karnataka

50

28

35

44

50

3800

2793

2290

2088

1960

Kerala

23

14

16

27

18

1067

1020

889

653

393

Madhya Pradesh

66

47

31

49

..

4870

3051

2065

1898

..

Maharashtra

152

173

177

150

156

14073

11831

9159

7594

5913

Manipur

..

..

..

0

..

..

..

..

0

..

Meghalaya

0

0

0

..

..

1

2

0

..

..

National Capital of Delhi

7

5

2

13

6

64

50

43

21

1

Nagaland

..

..

..

..

..

..

..

..

..

..

Orissa

22

35

20

34

49

1027

996

792

675

651

Pondicherry

4

2

4

5

5

860

854

588

561

539

Punjab

4

5

5

8

7

860

768

487

458

397

Rajasthan

59

44

33

57

58

1098

1255

2522

1940

1690

Tamil Nadu

41

38

37

36

43

2647

2039

2140

2136

1908

Tripura

1

2

0

0

1

2

6

7

5

3

Uttar Pradesh

61

56

51

69

67

1248

693

659

542

329

Uttaranchal

1

4

1

9

8

7

14

23

..

48

West Bengal

44

57

50

56

57

34652

34710

39710

40648

30649

Note: For remaining states Factories Act, 1948 not yet introduced/ No registered factories

P: Provisional

.. Not Available

“-” : Not Applicable

Source: Correspondence with Chief Inspector of Factories of States/UTs

 


Table 6:  State-wise status of Safety Officers (SO) in factories during 2003(P)

State

Factories requiring SO under 40B1

SO required under 40B1

Factories appointing SO under 40B1

SO appointed under 40B1

Andaman & Nicobar Islands

0

0

0

0

Andhra Pradesh

64

64

56

56

Arunachal Pradesh*

..

..

..

..

Assam

4

4

23

23

Bihar

23

42

22

37

Chandigarh

1

1

2

2

Chattisgarh

..

..

..

..

Daman  Diu & Dadra & Nagar Hawelli

0

0

0

0

Goa

3

3

5

17

Gujarat

382

244

368

412

Haryana

42

43

41

41

Himachal Pradesh