1.1 Subject Title
: SAFETY,
HEALTH AND ENVIRONMENT
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Marks |
Hours |
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CHAPTER-1 |
1.1 Introduction : Management and Management
Principles & 1.2 General principles of Management. Managerial Role, Authority, Responsibility and Power. Span of Management, Delegation and decentralization of authority.
1.3 Safety,
Health and Environment 1.4 Role of Management in Industrial Safety. |
10 |
12 |
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CHAPTER-2 |
2.1 Planning for Safety : Planning : Definition, purpose, nature, scope and procedure. Range of planning, variety of plans.
2.2 Strategic planning and tools of implementation. Management by objectives and its role in Safety, Health and Management(SHE). Policy formulation and implementation. |
10 |
12 |
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CHAPTER-3 |
3.1 Organising
for Safety :
Organising: Definition, need, nature and principles. Organising for Safety, Health and Environment Organisation structure, functions and responsibilities. 3.2 Safety Committee : Structure and functions.
3.3 Line and Staff Functions for Safety, Health and Environment. |
10 |
12 |
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CHAPTER-4 |
4.1 Directing for Safety :
Direction: Definition, process, principles and techniques, Leadership : Role, functions an attributes of a leader Communication: Purpose, process, types and channels Essential rules in communication, Two ways communication. Barriers in communication, essentials of effective communication. Communication and group-dynamics, Team building. |
10 |
12 |
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CHAPTER-5 |
5.1 Monitoring for Safety,
Health & Environment : Occupational Safety, Health and Environment Management System, Bureau of Indian Standards on Safety and Health : 14489 –1998 and 15001- 2000, ILO and EPA Standards. |
10 |
12 |
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CHAPTER-6 |
6.1 Principles of
Accidents Prevention :
Definition:
Incident, accident, injury, dangerous,
6.2 Accident Prevention : Theories/ Models of accident occurrences .Principles of accident Prevention. Accident and Financial implication. |
10 |
14 |
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CHAPTER-7 |
7.1 Safety, Health and Environment (SHE) SHE : Element of training cycle, Assessment of needs. Techniques of training, design and development of training programs. Training methods and strategies types of training. Evaluation and review of training programs. 7.2 |
10 |
14 |
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CHAPTER-8 |
8.1 Employee Participation
in Safety : Employee Participation :Purpose, areas of participation, methods. Role of trade union in Safety Health and Environment Protection. Safety Promotion and Safety Awards and Suggestion Schemes, Safety Competitions, Safety Incentives Publicity Schemes, Audio Visual Publicity, other Promotional Methods. |
10 |
14 |
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CHAPTER-9 |
9.1 Organisational
Behavior : Human factors contributing to accidents 9.2 Human behavior : Individual differences, behavior as function of self and situation, perception of danger and acceptance of risk, knowledge, and responsibility vis-a-vis safety performance, theories of motivation and their application to safety, role of, supervisors and safety departments in motivation. 9.3 Conflict & Frustration : Identification of situations leading to conflict and frustration and techniques of management. |
10
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14 |
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CHAPTER-10 |
10.1 Management information
System :
Sources of information on Safety, Health and Environment Protection. Compilation and collation of information, Analysis & use of modern methods of programming, storing and retrieval of MIS for Safety, Health and Environment. 10.2 QCC HS Computer Software Application and Limitations. 10.3 Status and future goals of computer utilization in Safety, Health and Environment (SHE) Services in Industries. |
10 |
14 |
1.2 Subject Title
: SAFETY IN ENGINEERING-I
DETAILED CONTENTS : SUBJECT 1.2
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Marks |
Hours |
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CHAPTER-1 |
1.1 Machine Operation and
Guarding :
Principles in machine guarding. Ergonomics of machine guarding. Type of guards, their design and selection. Guarding of different types of machinery including special precautions for wood working, paper, rubber and printing machinery, machine, tools etc. Built-in-safety devices, maintenance and repairs of guards, incidental safety devices and tools. |
5 |
7 |
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CHAPTER-2 |
2.1 Safety in the use of
Machines : Safety in the use of 1) power presses (all types), 2) shearing, 3) bending, 4) rolling, 5) drawing, 6) turning, 7) boring, 8) milling, shaping, 9) planning broaching, planting, 10) grinding, 11) CNCS. 2.2 Need for selection and care of cutting tools. 2.3 Preventive maintenance, periodic checks for safe operation. 2.4 Associated hazards and their prevention. |
5 |
7 |
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CHAPTER-3 |
3.1 Material Handling and
Storage of 3.1.1 Manual : Kinetics of manual handling. Maximum loads that could be carried. Lifting and carrying of objects of different shapes, size and weight. Safe use of accessories for manual handling. Storage of materials. Safety in stacking and unstacking, floor loading conditions. Layout condition for safety in storage, ergonomics of manual handling and storage. 3.1.2 Mechanical : Lifting machinery, lifts and hoists; safety aspects in design and construction, testing, use and care, signaling, inspection and maintenance. Safety in design and construction, operation, inspection and maintenance of industrial trucks, lifting tackles and loose gears, conveyors. Safety features, safe locations, testing, inspection and maintenance of lifting tackles, safe working load for all mechanical material handling equipment. The competent persons in relation to safety legislation - duties and responsibilities. |
5 |
8 |
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CHAPTER-4
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Working at Different Levels |
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4.1 Working at Heights : Incidence of accidents. Safety features associated with design, construction and use of stairways, ramps, working platforms, gangway, ladders of different types, scaffolds of different types including Boatswain's chair and safety harness working on roofs. Other safety requirements while working at heights. |
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8 |
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4.2 Working in Confined Spaces |
5 |
7 |
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4.3 Working Underground |
5 |
7 |
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CHAPTER-5 |
5.1 Hand Tools and Power Tools
:
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5 |
7 |
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CHAPTER-6 |
6.1 Plant Design and
Housekeeping :
Plant layout, design and safe distance. Need for planning and follow-up. Safety and good house-keeping. Typical accidents due to poor house-keeping. Disposal of scrap and other trade wastes. Prevention of spillage. Marking of aisles space and other locations. Use of colour as an aid for good housekeeping. Housekeeping contest. Cleaning methods. Employee assignment. Inspections and check-lists. Benefits of good housekeeping. Role of preventive maintenance in safety and health. Importance of standards and codes of practice for plant and equipment. |
5 |
7 |
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CHAPTER-7 PRACTICE |
7.1 Industrial Lighting
& Illumination :
Purpose of lighting. Benefits of good illumination. Phenomenon of lighting and safety. Lighting and the work. Sources and types of artificial lighting. Principles of good illumination. Recommended optimum standards of illumination. Design of lighting installation. Maintenance. Standards relating to lighting and color. |
5 |
7 |
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Measurement of Illumination |
Photometer level |
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CHAPTER-8 PRACTICE |
8.1 Ventilation and Heat
Stress :
Purpose of ventilation. Physiology of heat regulation. Thermal environment and its measurement. Thermal comfort. Indices of heat stress. Thermal limits for comfort, efficiency and freedom from health risk. Natural ventilation. Mechanical ventilation. Air conditioning. Control of heat exposures at source, dilution and local ventilation. Recommended values for air changes required for various areas as per Factories Act, 1948 and National Standards. IS:3103-1975-Code of practice for Industrial Ventilation, National Building Code Part VIII, Building Services. |
5 |
7 |
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Measurement of Ventilation |
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(a) Measurement of thermal (i) Dry Bulb Temperature (ii) Wet Bulb Temperature (b) Determination of relative humidity and effective corrective temperature. |
1) Aspirator Hygrometer Parameters. 2) Kata-Thermometer 3) Globe Thermometer. |
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CHAPTER-9 PRACTICE |
9.1 Noise and Vibration : Continued and impulse noise. The effect of noise on man. Measurement and evaluation of noise. Noise isolation. Noise absorption techniques, silencers. Practical aspects of control of noise. |
5 |
7 |
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Noise Level Measurement (a) Measurement of Sound pressure level in dBA and db linear. (b) Frequency analysis of noise. |
1) Sound Level Meter 2) Octave filter set |
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CHAPTER-10 |
10.1 Electrical Hazards 10.1.1 Hazards of electrical energy. Safe limits of amperages, voltages. Safe distance from lines. Capacity and protection of conductor. Joints and connections. Means of cutting off power. Overload and short circuit protection. No load protection. Earth fault protection. Earth insulation and continuity tests. Earthing Standards. Protection against surge and voltage fluctuation. 10.1.2 Hazards arising out of 'borrowed' neutrals. Others precautions. Types of protection for electrical equipment in hazardous atmosphere. Electrical area classification. Criteria in their selection, installation, maintenance and use. |
5 |
7 |
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CHAPTER-11 |
11.1 Static Electricity :
Introduction, Electro-Static charging - where charging can occur contact electrification. Electro Static discharges (sparks) . Electro Static hazards and their control. Earthing and bonding. Recommended earthing resistance for control of electricity. |
5 |
7 |
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CHAPTER-12 |
12.1 Lightning Arrestors : Definition, lightning splash, lightning strokes, lightning protection systems. Characterisation of health effects of lightning stroke (electrical effects, side flashers, thermal effects, mechanical effects. Function of lightning. Where lightning protection is required – System design, material of construction, component of a lightning arrestors, earth terminal / network. |
5 |
7 |
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CHAPTER-13 |
13.1 Safety Check list for buying new machinery for the plant. |
5 |
7 |
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1.3 Subject Title : SAFETY
IN ENGINEERING-II
DETAILED CONTENTS : SUBJECT
1.3
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Marks |
Hours |
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CHAPTER-1 |
1.1 Agro-Industry / Sugar Industry. 1.2 Harvesting and related activities such as harvesting, preparation of crop by cleaning, trimming, grading, drying, decorticating, retting, cooling or bulk packaging. Includes cotton picking. |
10 |
13 |
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CHAPTER-2 |
2.1 Manufacture of Basic Metals : Ferrous & Non-Ferrous. 2.2 Metallurgy : Foundry, Steel Plant. Hazards in the process of melting (furnaces) casting, forging, working on hot rolling and cold rolling, N.D. Test and heat treatment. |
10 |
13 |
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CHAPTER-3 |
Automobile Manufacturing activity like pattern making, melting, moulding, machining, forging, chipping, grinding, heat treatment, N.D. test, Pollution control measures. |
10 |
13 |
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CHAPTER-4 |
4.1 Textile Industry: 4.2 Introduction to Textile Process involving cotton, jute and man made fibres. Significant hazards and preventive measures. |
10 |
13 |
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CHAPTER-5 |
5.1 Construction Industry. 5.2 Basic philosophy peculiarities and parameters governing the safety in construction such as site planning and layout, safe access, good housekeeping, safety in the use of construction machinery, signs and indication liaison for safety with local authorities, structural soundness accident and hazards their causes and effects. |
10 |
13 |
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CHAPTER-6 |
6.1 Information Technology: 6.2 Manufacture of Computers, Radio, Television and communication equipment and apparatus. 6.2.1 Manufacture of electronic valves and tubes and other electro magnetic devices. 6.3 Safety in semiconductor industry. |
10 |
13 |
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CHAPTER-7 |
7.1 Safety in docks 7.2 Handling of cargo 7.3 Container operation 7.4 Lifting appliances 7.5 Responsibility of different agency for safety, health and environment involved in dock work. |
10 |
13 |
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CHAPTER-8 |
8.1 Safety in Boilers. 8.2 Safety precautions and operations of boilers. 8.3 Different type of boilers. 8.4 Preservations of boilers when not in use. 8.5 Steam pressure. Pressure gauge 8.6 Treatment of feed water, etc. |
10 |
13 |
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CHAPTER-9 |
9.1 Environment protection 9.2 Principles and practices for prevention and control of air pollution, water pollution, solid and hazardous waste management. 9.3 Cleaner technologies |
10 |
13 |
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CHAPTER-10 |
10.1 Work Permit Application, Adoption and Enforcement. |
5 |
7 |
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CHAPTER-11 |
11.1 Welding, Gas Cutting, Precautions in welding, gas cutting, brazing, soldering and other operations. |
5 |
7 |
1.4 Subject Title : QUALITY CONTROL IN OCCUPATIONAL
SAFETY, HEALTH AND ENVIRONMENT
DETAILED CONTENTS : SUBJECT
1.4
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Marks |
Hours |
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CHAPTER-1 |
1.1 Plant and Equipment : Safety
Appraisal & Control Techniques.
1.2 Plant Safety Rules and Procedure, Safe Operating Systems, Safety Check List, Plant Safety Inspection. Safety Sampling. Safety Surveys. Jobs Safety Analysis. Safety Inventory system. Product Safety. Safety tag system. Total Loss Control & Prevention. |
14 |
18 |
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CHAPTER-2 |
2.1 Hazard and Risk Identification Techniques.
2.2 Hazard and Risk Analysis : Quantitative and Qualitative : Failure, Mode and Effect Analysis (FMEA) & Maximum Credible Accident Analysis (MCAA). Fault Tree Analysis, event tree analysis. Example of each. HAZAN, HAZOP, Management Oversight Review Technique (MORT), Incident Recall Technique. Critical Incident Review Technique etc. |
16 |
20 |
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CHAPTER-3 |
3.1 Accident and Incident Investigation :
Reporting and Analysis
3.1.1 Accident and Incident Investigation : Philosophy, purpose, process and types of investigations. Identifying the key factors and the immediate and basic causes. Corrective Action. Agencies investigating accident. Accident reporting : Report forms, writing reports, essential elements. 3.1.2 Accident and Incident Analysis : Standard classification of factors associated with accident. Methods of collating and tabulating data. Record keeping. |
14 |
18 |
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CHAPTER-4 |
4.1 Measurement
& Evaluation
4.2 Definition of Accident, Reportable, Non- Reportable, Fatal, Non-Fatal. 4.3 Near
miss accident. Lost
time accident. Disabling 4.4 Temporary Disablement and Permanent Disablement Partial and Total Disablement. Time Charges scheduled in Workmen's Compensation Act 1928 and the National and International Standards. |
14 |
18 |
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CHAPTER-5 |
5.1 Major Accident Hazards
(MAH) Control
Major Accident Control : Definition, Major Accident Hazards, Identification and Assessment of MAH Units. Role of Govt., Role of Management, Local Authorities and Public. |
14 |
18 |
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CHAPTER-6 |
6.1 Preparation and Assessment of Safety Audit.
6.2 Report as BIS 14489 : 1998, Safety Report, Standards, ILO Code of Practice for Major Accident Control. |
14 |
18 |
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CHAPTER-7 |
7.1 Major Accident Control System : Local , State, National and International |
14 |
18 |
1.5 Subject Title : SAFETY, HEALTH AND ENVIRONMENTAL LEGISLATION
DETAILED CONTENTS : SUBJECT
1.5
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Marks |
Hours |
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CHAPTER-1 |
1.1 ILO Convention and Recommendation concerning Occupational Health & Safety 1.2 Relevant Conventions and Recommendation of ILO in the furtherance of Safety, Health and Environment (SHE). SHE a human right issue. Trade Policy affecting OHS. |
20 |
25 |
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Year |
Convention |
Recommendation |
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1981 1985 1988 1990 1993 |
155-OHS 161-OHS 167-Safety & Health in construction 170-Chemicals 174-Prevention of |
164-OHS 171-OHS 175-Safety & Health in construction 177-Chemicals 181-Prevention of |
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CHAPTER-2 |
2.1 The Factories Act,
1948 (Amended) and 2.1.1 Factories Act.
Provisions under the Act and Rules made there-under with Amendments Case Laws
under the Factories Act. |
20 |
28 |
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CHAPTER-3 |
3.1 Social Security -
Legislations :
3.1.1 Workmen's Compensation Act and Rules. 3.1.2 ESI Act and Rules. Contract Labour (Abolition And Regulation) Act. 3.1.3 Public Liability Insurance Act. 3.1.4
Social Accountability 8000 SA-8000. |
20 |
25 |
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CHAPTER-4 |
4.1 Safety, Health and Environment (SHE) 4.1.1 Sections pertaining to SHE. 4.2 Indian Boilers Act, 1923 with allied Regulations, 1961. Indian Electricity Act, 2000 and Rules, Indian Explosives Act, 1984 and Rules. Petroleum Act and Rules. Gas Cylinders Rules. Calcium Carbide Rules. The Insecticides Act and Rules. 4.3 Radiation Protection Rules. Hazardous 4.4 Static and 4.5 The Dock Workers (Safety, Health & Welfare) Act 1996 and Rules and Regulations. 4.6 The Building and other Construction Workers (Regulation of Employment and Conditions of Service) Act, 1996. 4.7 The Building and other Construction Workers (Regulation of Employment and Conditions of Service) Rules, 1998. 4.8 The
Building and other Construction Worker’s Welfare Cess
Act, 1996 & Cess
Rules, 1998. |
20 |
25 |
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CHAPTER-5 |
5.1 Environmental
Protection Legislations: 5.2
Water ( Prevention &
Control of Pollution ) Act, 1974 and Rules. Air
(Prevention & Control of Pollution) Act, 1981 and 1982 and Rules. Motor
Vehicles Act, 1988 as amended in 2000. The Central Motor Vehicles Rules, 1989
as amended in 2000. The 5.3 Environment Protection Act, 1986 and Rules. MSIHC Rules, Noise Pollution Act, 1998. Bio-Medical Waste, Hazardous Waste Management Rules. 5.4 Chemical accidents ( Emergency Preparedness, Planning and Response) Rules, 1986. |
20 |
25 |
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1.6 Subject Title : INDUSTRIAL
HYGIENE AND OCCUPATIONAL HEALTH
DETAILED CONTENTS : SUBJECT 1.6
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Marks |
Hours |
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S E C T I O N - I |
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CHAPTER-1 PRACTICE |
1.1 Industrial Hygiene. 1.2
Definition of Industrial Hygiene, Industrial 1.3
Introduction to chemical 1.4
Route of entry to human system, 1.5 Concept of threshold, limit values, air sampling strategies, personal exposure monitoring.
1.6 Work environment monitoring biological sampling & analysis. |
16 |
16 |
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Name of the Equipment |
Equipment/Glass Wares to be used |
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1) Demonstration and Calibration of Air Sampling Equipment |
Personal Sampler. High x Volume Sampler. Instantaneous Gas Detector. Midget Impinger Tubes. Rotameter. Wet Gas Brow Meter. Spectrophotometer. Automatic Absorption Spectrophotometer. Gas Liquid Chromatograph. Phase Contrast Microscope. |
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2) Sampling and Estimation of Gases in Work Environment by Colorimetry: a) Oxides of Nitrogen b) c) Ammonia d) Chlorine |
Personal Sampler. All Glass Bubbler. Rotameter. Spectrophoto- meter. Drager Demonstration. -do- -do- -do- |
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3) Sampling and Estimation |
Low flow personal Sampler. Rotameter. Activated Charcoal Tubes. Gas Liquid Chromatograph Aspirator Bottle. All Glass Impinger Tubes. |
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4) Sampling and Analysis of Mercury. |
Personal Sampler. All Glass Impinger Tubes. Rotameter. Mercury Analyser. |
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5) Sampling and Estimation of Dust – Gravimetric Method. |
Personal Sampler. Rotameter. Bottle Holders. Eelectronic Balance. |
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6) Personal Protective Equipment. |
Respiratory and Non-Respira tory demonstration of testing facilities. |
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CHAPTER-2 |
2.1 Personal Protective Equipment : 2.1.1 Need for personal protection equipment, selection, applicable standards, supply, use, care & maintenance of respiratory and non-respiratory personal protective equipment.
2.1.2 Non-respiratory personal protective devices : Head protection, Ear protection. Face and Eye protection. Hand protection, Foot protection, body protection.
2.1.3 Respiratory personal protective devices : Classification of hazards. Classification of respiratory personal protective devices. Selection of respiratory personal protective devices. 2.1.4 Instructions and training in the use, maintenance and care of self containing breathing apparatus. Training in the use of breathing apparatus (open circuits and close unit). 2.2 Testing Procedures and Standards. |
12 |
16 |
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S E C T I O N - II |
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CHAPTER-1 |
1.1 Occupational Health :
1.2 Definition : As per WHO. |
12 |
16 |
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CHAPTER-2 |
2.1 Common Occupational Disease :
2.1.1 Occupations involving
risk of contracting these
2.1.2 Biological monitoring
- Method of 2.1.3 Evaluation of injuries 2.1.4 Occupational Health Management Services at the work place. 2.1.5 List of notifiable diseases Schedule III of Factories Act - 1948. |
12 |
16 |
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CHAPTER-3 |
3.1 Occupational Health
Hazards : 3.1.1 Adverse health effects of noise, vibration, cold, heat stress, improper illumination, thermal radiation, ionising and non-ionising radiations. 3.2 Permissible threshold
exposure limits - short term and
long term effects of exposures – Preventive and control measures. |
12 |
16 |
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CHAPTER-4 PRACTICE |
4.1 Common Occupational Diseases 4.2 Pre-employment, periodic
4.3 Fundamentals of First-Aid-Burns, Fractures, OCCUPATIONAL HEALTH 1. Lung Function Test on Medspirator. 2. Ear Testing on Audiometer & Demonstration of various models of Audiometer, Bakery Audiometer, BA-3, Arphi. 3. Study of Notifiable Diseases by use of models. 4. Study of various models of lungs (Sections of lungs). 5. Demonstration of medical laboratory equipment such as tetamus vision tester, blood analyser, electrocardiography, etc. 6. Explanation on the charts of Industrial Noise, Notifiable diseases, Physical Health Hazards, Chemical Health Hazards, Industrial Dermatosis, Prevention and Control. 7. Explanation of various notifiable occupational diseases with photographic models. 8. Explanation on the charts of control of noise in industry, noise levels in some industries and permissible level of exposure to noise in industry. |
12 |
16 |
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CHAPTER-5 PRACTICE |
5.1 Physiology and Ergonomics
at Work :
5.1.1 Physiology of respiration, cardiac cycle, muscle contraction, nerve conduction system, etc. Assessment of Workload based on Human Physiological reactions. Permissible limits of load for manual lifting and carrying. Criteria for fixation limits. 5.1.2 Working posture : Its effect on cardio-vascular and musculo-skeletal system and implications on health. Nutrition and its importance in manual work. Nutritional requirements and nutritional of diet. 5.1.3 Assessment of Work Capacity Fatigue and Rest Allowances. Physiological Test for Assessment of Occupational Health. Nutrition : Nutritional requirements and the Diets for Exercise, Work and Physical Fitness. 5.1.4 Aerobic work capacity (physical work capacity), methods of its determination (use of bicycle, ergometer, treadmill, step-stool ergometer). Factors affecting aerobic capacity and work performance. 5.1.5 Environmental Physiology. |
12 |
16 |
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1) Evaluation of Environ- mental Stress (Heat) |
Thermal Kit Containing i) Sling Psychrometer ii) Kata Thermometer (of different range) iii) Globe Thermometer (OC to OC) iv) Stop-watch v) Air Velo-Charts, Psychometric Chart vi) ET/CET Chart. |
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2) Physical Fitness Test (PFI Test) |
i) Step Test Stool (HT 46 CM) ii) Metronome. iii) StopWatches-2 Nos. |
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3) Respiratory Physiology for evaluation of Pulmonary Function impairment. |
i) Spirometer, Peak Flow Meter. |
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4) Anthropometry Practical Measurements of a few body dimension, its treatment & application. |
i) Anthropometer ii) Calipers iii) Skin Fold Caliper iv) Weighing Machine |
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CHAPTER-6 |
6.1 Introduction to Ergonomics, Definition, Aims and Scope, Man-machine (Job), Environment System, Constituents of Ergonomics, Application of Ergonomics in industry for Safety, Health and Environment. 6.1.2 Ergonomics of Automation / Assembly, Visual Fatigue, Ergonomics of Rehabilitation while assigning alternate jobs. Anthrapometry and fundamental of bio-mechanics : Basic and applied aspects : Anthropometric measurements and their usefulness in industry. 6.1.3 Ergonomic Design of Work Station : Concept of workstation and its design. Improving safety and productivity through work station design. Technical and Engineering control measures. Economics consideration. |
12 |
16 |
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1.7 Subject Title : SAFETY IN CHEMICAL INDUSTRY
DETAILED CONTENTS : SUBJECT
1.7
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Marks |
Hours |
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CHAPTER-1 |
1.1 U.N and other classification of chemicals. 1.1.1 Safety in chemical industry, 1.1.2 Criteria for siting and
layout of 1.1.3 Instrumentation for safe plant operations. |
7 |
9 |
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CHAPTER-2 |
2.1 Hazard in Unit Processes and Unit Operations, 2.1.1 Control, precautions
and prevention, 2.1.2 Sampling technique for toxic and flammables, pharmaceuticals, petro-chemical etc. |
7 |
9 |
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CHAPTER-3 |
3.1 Precautions in the process and operations involving explosives, flammables, toxic substances, dusts, gases, vapour cloud formations and combating. |
7 |
9 |
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CHAPTER-4 |
4.1 Receiving, Storing and Handling. 4.2 Chemicals Compatibility Considerations. |
7 |
9 |
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CHAPTER-5 |
5.1 Transportation of Chemicals. 5.2 Safety Precautions for transporting hazardous / toxic / flammable /explosive/ radioactive substances by all modes. |
7 |
9 |
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CHAPTER-6 |
6.1 Transfer of chemicals by pipelines within and outside installations, above and under ground and submarines. |
7 |
9 |
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CHAPTER-7 |
7.1 Colour coding identification of contents.
7.2 Safety Precautions for working on 7.3 Safe
procedure of start up and shut down 7.4 Safety in preventive and emergency |
7 |
9 |
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CHAPTER-8 |
8.1 Use of Material Safety Data Sheets. |
7 |
9 |
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CHAPTER-9 |
9.1 Work permit system. Confined space, hot work etc. |
7 |
9 |
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CHAPTER-10 |
10.1 Fire & Explosion: 10.1.1*Chemistry of fire, Factors contributing towards fire, Classification of fires. Common causes of industrial fires. 10.2 Determination of fire load. Design of building plant, exits, etc. for fire safety and Fire resistance of building materials.
10.3 Prevention of fire. Portable extinguishers. Water systems. Carbon-dioxide systems. Foam extinguisher system. Dry chemical Extinguishing systems. 10.4 Special Industrial fire detection and alarms. Sprinkler systems. 10.5 Special safety precautionary measures for control of fire and explosion in handling/processing flammable liquids, gases, vapors, mists and dusts etc. BLEVE (Boiling liquids explosion/fighting fires involving pesticides. 10.6 Fire emergency action plan. Deflegration and detonation. |
7 |
9 |
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CHAPTER-11 |
11.1 Assessment of fire explosion and toxicity index, Dow & Mond, dispersion, Probability analysis, modeling. 11.2 Pressure vessels fired and unfired, codes of practices governing their safety. |
7 |
9 |
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CHAPTER-12 |
12.1 Assessment of reliability of vessels, test checks. |
7 |
9 |
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CHAPTER-13 |
13.1 Inspection techniques for plants, reaction vessels, check list for routine inspection, checklist for specific maintenance and break down. |
7 |
9 |
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CHAPTER-14 |
14.1 Corrosion and erosion, location, causes, inspection and prevention |
7 |
9 |
1.8 Subject Title : SAFETY
IN ENGINEERING INDUSTRY
DETAILED CONTENTS : SUBJECT 1.8
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Marks |
Hours |
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CHAPTER-1 |
1.1 Introduction : 1.1.1 Introduction to various hot and cold processes in Engineering industry including manufacture of various grades of steel. |
20 |
25 |
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CHAPTER-2 |
2.1 Hot Working : 2.1.1 Foundry operation : Flow sheet for foundry operation including use of different types of furnaces in each of the operation. Health hazards and safe methods of operation. Die casting. Fettling operations, Shot blasting, sand blasting etc.
2.2 Forging Operation: Hazards in forging operations. Preventive maintenance of forging machines. Safe work practices in forging operations. Safety in the use, handling and storage of dies. Safety on die changing. 2.3 Hot Rolling Mills Operation : Hazards in hot rolling operations and their control measures, safety in hot rolling mills. |
20 |
28 |
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CHAPTER-3 |
3.1 Cold Working :
3.2 Safety in the use of 1) power presses (all types), 2) shearing, 3) bending, 4) rolling, drawing, 6) turning, 7) drilling, 8) boring, 9) milling, shaping 10) planing, broaching, 11) grinding, 12) Computerized Numerically Controlled Systems. Need for selection and care of cutting tools. Preventive maintenance, periodic checks for safe operation. Associated hazards and their prevention.
3.3 Safety in the machine tools. |
20 |
25 |
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CHAPTER-4 |
4.1 Other Operations : 4.2 Safety precaution in 1) Welding 2) Cutting 3) Brazing, 4) Soldering and Metalising and Chiseling, Blasting Operations. Safety in selection, care and maintenance of the associated equipment and instruments. Safety in finishing operation like a) cleaning b) polishing and c) buffing and their related hazards. Safety in maintenance and use of these machines. |
20 |
25 |
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CHAPTER-5 |
5.1 Heat Treatment : 5.1.1 Hazards in various heat treatment operations. Control and Prevention. |
20 |
25 |
1.9 Subject Title : SAFETY IN TEXTILE INDUSTRY
DETAILED CONTENTS : SUBJECT 1.9
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Marks |
Hours |
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CHAPTER-1 |
1.1 Introduction of Process Flow Charts of: i) Short Staple Spinning, ii) Long staple spinning, iii)
Viscose Rayon and Synthetic iv) Spun and Filament Yarn to Fabric Manufacture, v) Jute Spinning and Jute Fabric Manufacture. Types of Accident guarding of machinery and safety precautions in opening, carding, combing, drawing, flyer frames and ring frames, doubles, rotor spinning, winding, warping, softening/ spinning inter-link industry. |
25 |
32 |
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CHAPTER-2 |
2.1 Risk and Hazards in Sizing Processing and Looms. |
25 |
32 |
|
CHAPTER-3 |
3.1 Hazards of Chemicals :
3.2 Safety precautions in chemical processes like bleaching, dyeing, printing and effluents in textile / jute processes. |
25 |
32 |
|
CHAPTER-4 |
4.1 Occupational Health :
4.2 Health Hazards in Textile Industry due to dust, humidity, heat, vibration and noise hazard etc., prevention and control measures, Occupational diseases as per the Legislation, Personal Protective Equipment. |
25 |
32 |
1.10 Subject Title : SAFETY IN DOCKS
DETAILED CONTENTS : SUBJECT 1.10
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Marks |
Hours |
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|
CHAPTER-1 |
1.1 History of Safety
Legislation :
1.2 Various ILO Conventions and recommendations relating to safety, health and welfare of dock workers. |
8 |
8 |
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CHAPTER-2 |
2.1 Dock Safety Statues in
2.2 History of Dock Safety Statues in |
8 |
10 |
|
CHAPTER-3 |
3.1 Responsibility of different agencies for safety,
health and welfare involved in dock work :
Responsibilities of port authorities, Dock Labour Board, Owner of ship, Master and agent of ship, owner of Lifting appliances and loose gear etc. employers of dock workers like stevedores, clearing and forwarding agents, competent persons and dock worker. |
8 |
10 |
|
CHAPTER-4 |
4.1 Working on board the
ship :
4.2 Types of cargo ships, working on board ships, safety in handling of hatch beams, hatch covers including its marking. Mechanical operated hatch covers of different types and its safety features, safety in chipping and painting operations on board ships, safe means of accesses, safety in storage etc., illumination of decks and in holds and other working places various hazards of working inside the hole of the ship and on decks, and safety precautions needed, safety in use of transport equipment, with internal combustible engines like fork-lift trucks, pay-loaders etc. in the holds. |
8 |
12 |
|
CHAPTER-5 |
5.1 Lifting Appliances :
Different types of lifting appliances, its construction, maintenance and use, various methods of rigging of derricks, testing, examination and certification of lifting appliances. |
6 |
8 |
|
CHAPTER-6 |
6.1 Loose Gears, Ropes and
Chains : 6.2 Use and Care of synthetic and natural fibre rope wire rope chains, different types of slings and loose gears. Methods of testing examination and certification of hooks, shackles, blocks, container spreaders, magnetic lifting devices grabs, wire rope and chains. 6.3 Testing establishments
: 6.4 Details of facilities, approval, duties and responsibilities of competent persons. |
8 |
12 |
|
CHAPTER-7 |
7.1 Handling of Cargo :
7.1.1 Handling of different types of cargo, stacking and unstacking both on board the ship and ashore, loading and unloading of cargo from ship to shore and vice versa, restriction on loading and unloading operations, covered under regulations and port by-laws, modern methods of handling bulk cargo, like mechanical handling plants, pneumatic suction methods, continuous loaders, etc., handling, storage and transportation of dangerous goods, IMO's classification of dangerous goods, identification, labelling and packaging of dangerous goods, introduction to IMDG Coads, IMO's recommendations relating workers by water. |
8 |
10 |
|
CHAPTER-8 |
8.1 Major Accident Hazards
Control in parts :
8.2 Occupiers responsibilities, inspection of hazardous installations in ports, like isolated storages and pipelines. Preparation of on-site emergency plant and safety report. |
6 |
8 |
|
CHAPTER-9 |
9.1 Container
Operations :
9.2 Safety in handling, storage and transportation of containers inside the port, safety in freight container terminals, inland container, depots, safety in stuffing and destuffing of containers, safe use of special lift trucks inside containers, examination and inspection of containers, carriage of dangerous goods in containers and maintenance and certification of containers for safe operation. |
8 |
10 |
|
CHAPTER-10 |
10.1 Transport Equipment :
10.1.1 The different types of equipment for transporting containers and safety in their use, safety in the use of self loading container vehicles like container side lifter, fork lift truck, pay loaders etc., dock railways, conveyors and safety and ports. |
8 |
10 |
|
CHAPTER-11 |
11.1 Investigation of Accident and dangerous occurrences and their system of investigation and classification. Few case studies of accidents and dangerous occurrences. |
8 |
10 |
|
CHAPTER-12 |
12.1 Health and Welfare :
12.2 Occupational diseases, personal protective equipment, health and welfare measures, first-aid facilities and other appropriate measures, hospitals, medical examination of dock workers, clinics, special precautions for specific work environment, canteen facilities. |
8 |
10 |
|
CHAPTER-13 |
13.1 General :
13.2 Forums for promoting safety and health in ports – Safety Committees and Advisory Committees. Their functions, training of dock workers, responsible persons, authorised person etc. Emergency Action Plants for fire and explosions, collapse of lifting appliances and buildings, sheds etc., gas leakages and precautions concerning spillage of dangerous goods etc. |
8 |
10 |
1.11 Subject Title : SAFETY IN CONSTRUCTION INDUSTRY
DETAILED CONTENTS : SUBJECT 1.11
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Marks |
Hours |
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|
CHAPTER-1 |
1.1 Meaning and Scope of Safety in Construction : 1.2 Basic philosophy peculiarities and parameters governing the safety in construction such as site planning and layout, safe access, good housekeeping. 1.3 Safety in the use of construction machinery. 1.4 Seismic structural soundness. Structural safety, accident and hazards their causes and effects. |
14 |
18 |
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CHAPTER-2 |
Safety in Construction Operations : Underground Works : Excavation, drilling and blasting prematic, trenching, shorting porklain type of shoring, strutting, tunnelling, piling and Safety in using and operating machinery and equipment relating to the above works. Foundations : Plant & Machinery and Structure. (b) Above Ground Works: Scaffolding, shuttering/form work, ladders, concrete, cofferdams and special operation connected with irrigation work. Safety in use and portion of related machinery and equipments. Safety on working on fragile roof. Working at Hights. (c) Underwater portions : Well sinking, caissons underwater
concreting, cofferdams and special operations connected with irrigation work.
Safety in use of machinery and equipments related to underwater portions. (d) Movement of Construction Machinery : Heavy/ Long Items. Earth Movers equipments Railway wagons,
motor trucks, Materials Vehicles etc., Hazardous Materials,
Material handling equipments. Special Works : High rise buildings, bridges and tunnels, roads, railways, asphalting, pneumatic caissons, electrical installations and lifts. (f) Safety in Prevention and Protection at Work Site including the collapsing of the structure. (g) Safety in use of explosives
: Open cost machinery, quarrying. Project Management and Constructions
in Safety : Introduction, Manpower utilisation, utilisation
of material, equipment and tools.
Temporary installation and structures. |
16 |
20 |
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CHAPTER-3 |
3.1 Safety in Demolition
Operations : 3.2 Planning and Permit. 3.3 Planning the sequence of demolition. 3.4 Safety
Precautions to be taken for |
14 |
18 |
|
CHAPTER-4 |
4.1 Safety with regard to
storage, stocking and handling of Materials of Construction :
4.2 Health hazards while handling construction material and chemicals; safety measures with respect to handling of materials such as cement, limes, aggregates, flyash, timber, steel, glass, paints, varnishes, petroleum products chemicals used in construction, plastics & PVC material etc. |
14 |
18 |
|
CHAPTER-5 |
5.1 Accident Prevention : 5.2 Occupational Health Hazards, Occupational diseases relating to construction work. Safety in the use and maintenance of personal protective equipment specific to construction industry, health and welfare measures, emergency medical treatment of injuries and rehabilitation at construction site. |
14 |
18 |
|
CHAPTER-6 |
6.1 Statutory Obligations
: 6.2 Regulation of employment and condition of work in construction.
6.3 Construction Safety Laws, IS AND NB Codes, Local Building and Development Laws, Accident Investigation and reporting, structure stability and precautions to be taken. |
14 |
18 |
|
CHAPTER-7 |
7.1 Special precautions for works of Engineering construction like distilling / fractionating columns, chimney, silos-oil and gas installations, transmission/ communication lines, cable car installations, air fields. |
14 |
18 |
1.12 Subject Title : ADVANCED
SAFETY MANAGEMENT AND
ENGINEERING TECHNIQUES
DETAILED CONTENTS : SUBJECT 1.12
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|
Marks |
Hours |
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|
CHAPTER-1 |
1.1 Process Design : 1.2 The Components involved in design process. 1.3 General considerations of design Emergency shutdown. 1.4 Operating conditions. |
7 |
8 |
|
CHAPTER-2 |
2.1 Pressure System Design
:
2.2 Pressure System Components, 2.3 Fundamentals of pressure vessels design. 2.4 Standards & Codes. 2.5 Over pressure protection. 2.6 Pressure relief and blow down. 2.7 Basic requirements of protection and their practical application Flare Systems. |
7 |
8 |
|
CHAPTER-3 |
3.1 Control System Design
:
3.2 Process and Control System Characteristics. 3.3 Instrument systems for safety and safety features of instruments. |
6 |
8 |
|
CHAPTER-4 |
4.1 Principles of
Reliability Engineering : 4.1.1 Principles of Reliability Engineering 4.2 Application of Reliability 4.3 Engineering, Concepts of critical equipments and devices. |
7 |
10 |
|
CHAPTER-5 |
5.1 Risk 5.2 Acceptable Risk Individual and Average Risk Computation of Risk. 5.5 Risk Assessment Techniques detailed and quick. 5.6 Engg. Feasibility. |
6 |
10 |
|
CHAPTER-6 |
6.1 Emission and
Dispersion Liquid discharge
Gas discharge Vapour- liquid discharge |
6 |
8 |
|
CHAPTER-7 |
7.1 Plant Siting :
7.1.1 Sitting Criteria and its evaluation, 7.2 Separation, distance, relevant, statute requirements. |
6 |
8 |
|
CHAPTER-8 |
8.1 Bulk Storages : 8.2 General considerations 8.3 Types of storages, layout of storages with specific
reference to LPG, Chlorines, Ammonia, EO, Oleum, |
7 |
10 |
|
CHAPTER-9 |
9.1 Plant Inspection : NDT-testing, significance and limitations. Radiography Ultra-sonics, Magnetic Particle Methods, Eddy-Current Method, Die Penetration test strain measurement. |
7 |
8 |
|
CHAPTER-10 |
10.1 Major Industrial Disasters Case Studies. |
7 |
10 |
|
CHAPTER-11 |
11.1 Transport Safety : 11.1.1 Safety in Transport. 11.2 Emergency Planning in the transport of hazardous chemicals. |
7 |
10 |
|
CHAPTER-12 |
12.1 Safety Audit, Safety Report : Preparation and Assessment : |
7 |
8 |
|
CHAPTER-13 |
13.1 EIA, Environment Statement : Definition, Inventory, Preparation and Submission of Report to Competent Authority : |
7 |
8 |
|
CHAPTER-14 |
14.1 Safety Check list for Preventive and Emergency Maintenance : |
6 |
8 |
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CHAPTER-15 |
15.1 Work Permit : Definition, Types, etc. |
6 |
8 |
1.13 Subject Title : ENVIRONMENTAL MANAGEMENT
DETAILED CONTENTS : SUBJECT 1.13
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Marks |
Hours |
|
|
CHAPTER-1 |
1.1 Environmental Policy
and Laws 1.2 Environmental Policy Issues and Planning, 1.3 Corporate Environmental Policies, 1.4 Water and Air Acts and Rules, 1.5 Environment (Protection) Act and Rules, 1.6 Public Liability Insurance Act, 1.7 Guidelines related to Industrial Siting, 1.8 Coastal Zone Development. |
30 |
40 |
|
CHAPTER-2 |
2.1 Environmental Management Systems 2.2 Environmental Impact Assessment (EIA), 2.3 Process and Methodologies, 2.4 Administrative Procedure for 2.5 EMP and DMP needs with |
50 |
64 |
|
CHAPTER-3 |
3.1 Environmental
Economics : 3.2 Rules of Taxation, 3.3 Cess,
3.4 Water Charges, 3.5 Biodiversity
Damage Assessment |
20 |
24 |
1.14 Subject Title : APPLIED
ERGONOMICS
DETAILED CONTENTS : SUBJECT 1.14
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Marks |
Hours |
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|
CHAPTER-1 |
1.1 Load Carrying : 1.2 Limits to load carrying. 1.3 Physiological basis of work. 1.4 Muscle System. 1.5 Lever systems in human body. 1.6
Physiological problems associated 1.7 Possible solutions to these problems and |
9 |
12 |
|
CHAPTER-2 |
2.1 Hand tools and their
use : 2.2 Design of tools in relation to body postures 2.3 Hand tools
/ power tools / 2.4 Safety while using tools 2.5 Tool boxes / kits 2.6 Tool maintenance / Training in usage.
|
9 |
12 |
|
CHAPTER-3 |
3.1 Work Station Design : 3.2 Introduction to Anthropometrics. 3.3 Concepts of
percentiles (5th, 50th, 95th
), 3.4 Working
heights – standing, sitting, semi 3.5 Correct
postures – Health problems related 3.6 Good Chair ? 3.7 Precession tasks vs gross tasks. 3.8 Inspection tasks. 3.9 Key board work station. |
9 |
12 |
|
CHAPTER-4 |
4.1 Machine Controls and
Displays : 4.2 Location & Sequence of operation. 4.3 Natural expectation of control movement. 4.4 Preventing accidental activation. 4.5 Emergency
controls ( creating 4.6 Foot controls. 4.7 Displays –
digital, analog, arrays, audio signals, |
9 |
12 |
|
CHAPTER-5 |
5.1 Lighting : 5.2 Direct /
indirect lighting / shadows |
9 |
12 |
|
CHAPTER-6 |
6.1 Heat : 6.2 Protection
from heat, protective suits / shoes / 6.3 Good practices, insulation materials. |
9 |
12 |
|
CHAPTER-7 |
7.1 Noise : 7.2 Protection from noise, reducing noise |
9 |
10 |
|
CHAPTER-8 |
8.1 Emergencies : 8.2 Fire,
Flood, Earthquakes / 8.3 Guidelines
for prevention escape routes, |
9 |
10 |
|
CHAPTER-9 |
9.1 General upkeep : 9.2 Create hassle free, injury free environment, proper aisles for men & material movement, stairs, ramps, hand rails, signage. |
9 |
12 |
|
CHAPTER-10 |
10.1 Welfare : 10.2 Baths, toilets, food, drinking water (minimum facilities and their upkeep) 10.3 Recreations & relaxation / facilities Special needs of women Creation of possibility of interaction, idea exchange, easy communication 10.5 Self – improvement, rewards & motivation. |
9 |
12 |
|
CHAPTER-11 |
11.1 Consideration for
disabled, elderly & women at places : 11.2 Wheel chair movement. 11.3 Use of crutches – Ramps etc. 11.4 Signage for visually impaired/hearing impaired. 11.5 Supports while walking / sitting / working. |
10 |
12 |